Apparatus and method for removing contaminants from industrial fluids

Abstract

A filter system for removing contaminants from oil based industrial liquids and the like includes a support tube with a permeable sidewall through which the industrial liquid flows in an inside out direction. A multilayer coalescence media surrounds the support tube, and includes at least one layer of a non-woven fibrous material that is partially wettable by the dispersed water in the industrial liquid, and commences coalescence of the same to form small primary water droplets, and at least one sheet of a precisely woven monofilament fabric stacked on the downstream side of the non-woven material. The woven fabric is substantially wettable by the dispersed water, and has a fixed open mesh with uniformly sized and spaced apart pore openings which continue to coalesce the primary water droplets into large water drops which fall from the filter for collection along the bottom of the apparatus.

Description

BACKGROUND OF THE INVENTION[0001]The present invention relates to filtration systems for removing contaminants from industrial fluids and the like, and in particular to a liquid coalescer media and method.[0002]Filtration systems for industrial fluids are generally well known in the art. For example, contaminants, including solid particles and dispersed contaminant liquid water particles, must be removed from oil based industrial liquids, such as petrochemicals in the nature of gasoline, diesel fuel, jet fuel, gear oil, hydraulic fluid, lubricating oils, etc., organic and / or vegetable oils, bio-fuels, petrodiesel-biodiesel fuel blends, etc., as well as synthetic based lubricants and the like, to ensure proper long term operation and protection of the associated equipment. In the case of internal combustion engines, turbines, turbine driven equipment and other similar machines, to achieve long term predicable and profitable performance, both the fuel and the lubrication must be free ...

AI Technical Summary

Benefits of technology

The solution effectively removes substantial quantities of water from industrial fuels, enhancing engine durability, reducing downtime, and meeting stringent water content limits, while maintaining efficient fluid flow and minimizing equipment damage.

Problems solved by technology

The need to remove free water from such liquids is particularly stringent with liquid hydrocarbon fuel and biodiesel, which are often combined with rich additives, since even a small water content in these fuels results in corrosion of engine components and promotes microbiological growth in the fuel tank.

However, such surfactants make it very difficult to separate the water from the fuel.

The presence of water alters the ability of the fuel to be effectively filtered, due to its physical property changes, and also accelerates fatigue wear in highly stressed mechanical components.

All these factors clearly adversely impact the durability and performance of the engine system.

In general, contaminated fuels harm equipment and interrupt or slow down process operations which results in expensive downtime, reduced efficiency and increased costs.

1. Surfactants reduce the interfacial tension between wetted fibrous coalescer media surfaces and attached water droplets, resulting in detachment problems of water droplets on the fibrous coalescence media, and reduced coalescence effectiveness; and

2. Large water content in these fuels results in clogging the fibrous coalescer element, which ruins both coalescer effectiveness and efficiency.

While such devices are generally effective for lubricating oils, they are not suitable for use with fuels, and have a rather complicated construction, provide significant resistance to fuel flow through the system, and do not always remove enough free and emulsified water from the liquid to meet the ever increasing specifications required by modern industrial equipment.

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