Addressable matrices/cluster blanks for dental cad/cam systems and optimization thereof

Abstract

A cluster mill blank includes a framework constructed to cooperate with a blank holder of an existing CAD / CAM system, and a plurality of sub-blanks attached to the framework forming an addressable matrix or cluster blank. CAD / CAM systems including such a framework, as well as associated methods are described.

Description

REFERENCE TO RELATED APPLICATIONS[0001]This application is a continuation application of U.S. application Ser. No. 12 / 329,200, filed Dec. 5, 2008, which is a continuation-in-part of U.S. application Ser. No. 12 / 118,981, filed May 12, 2008, which claims priority to U.S. Patent Application No. 60 / 935,006, filed Jul. 20, 2007 and U.S. Patent Application No. 61 / 024,935, filed Jan. 31, 2008, all of which are hereby incorporated by reference.FIELD OF THE INVENTION[0002]The present invention is directed to computer-aided systems for designing and manufacturing dental prostheses and restorations. The invention also relates to cluster mill blanks and their use in dental CAD / CAM systems to expand a range of systems compatible with a given blank; enable mill blank interchangeability with other systems; provide access to an increased variety of mill blanks for a given system; and maximize the system's versatility, selection of materials and efficiency of operation. According to certain aspects,...

AI Technical Summary

Benefits of technology

[0014]“Cluster blank” as used herein, is defined as a multiple blank assembly comprising at least two and preferably four or more individual blanks fixed to a framework (carrier body, housing, gripping yoke) compatible with the existing housing (blank holder, chuck, collect, support) of a milling unit, with minimal or no modification. The cluster blank thus forms a sort of addressable matrix of blanks that the milling unit or CAD / CAM system can access to efficiently mill shaped bodies into the blanks, with minimal waste and material removal, and with maximum interchangeability and flexibility. Accordingly, the terms “cluster blank” and “addressable matrix” may be used interchangeably herein.

[0015]Various cluster blanks can be formed from individual blanks using prefabricated or custom-made frameworks to enable use of said individual blanks in the maximum possible number of systems. A cluster blank can comprise the same individual blanks of identical size and shade, or different shades of the same size and type blank. Cluster blanks can also comprise various sizes and shades of the same blank type (material) and also a variety of different types of blanks from one or different manufacturers can be assembled on the same framework to make a “hybrid” cluster blank. To maximize the impact of cluster blanks on system efficiency, the present invention also provides for use of nesting software and system optimization software based on digital process design (DPD) methodologies using a virtual blank approach.

Problems solved by technology

Stocking the necessary inventory of shades for each given type of blank adds to economic pressures on the facility operating a CAD / CAM system.

The blank 100 is formed entirely from zirconia, and therefore is quite costly.

While CAD / CAM technology provides dental laboratories with opportunities for improved quality, reproducibility and elimination of human error, most CAD / CAM systems are geared to milling soft-sintered zirconia and thus lacking material selection to be competitive in a supersaturated and fast-paced market.

Understandably, CAD / CAM materials are fairly expensive adding substantially to CAD / CAM system operating costs.

Not all types of blanks can be economically produced in any shape and size.

On the other hand, large feldspathic and glass-ceramic blanks are not so desirable due to a number of mechanical and economic constraints.

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