Message management facility for an industrial process control environment

Abstract

A message management facility is described herein that is hosted by a networked node, in a process control network environment, that is separate from a control processor. The message management facility routes a stream of messages received from the control processor to a set of destinations on a supervisory network. By interposing the message management facility on a node that is interposed, in a message steam, between alarm message sources (control processors) and alarm message sinks (workstations, printers, historians), a number of additional functions can be implemented to carry out a number of advanced functions. Examples of such functions include: table-based routing of a single alarm to a number of destinations on an application network, suppressing alarm showers by applying a criterion to received messages when shower conditions have been sensed, invoking commands based upon a configured category assigned to particular identified messages prior to delivery of the message to its final destination, and invoking actions in response to event / mode status changes (including re-prioritizing alarms).

Description

FIELD OF THE INVENTION [0001] The present invention generally relates to the field of networked computerized process control systems. More particularly, the present invention relates to supervisory process control and manufacturing information systems. Such systems generally execute above a control layer in a process control system to provide guidance to lower level control elements such as, by way of example, programmable logic controllers. BACKGROUND [0002] Industry increasingly depends upon highly automated data acquisition and control systems to ensure that industrial processes are run efficiently, safely and reliably while lowering their overall production costs. Data acquisition begins when a number of sensors measure aspects of an industrial process and periodically report their measurements back to a data collection and control system. Such measurements come in a wide variety of forms. By way of example the measurements produced by a sensor / recorder include: a temperature, a...

AI Technical Summary

Benefits of technology

"The present invention provides a method and facility for managing messages, such as alarms, that pass from control processors to various destinations associated with supervisory control of an industrial process. The facility includes a message receiver, message routing information, and a destination server for transmitting messages to network destinations based on their ID and routing entries. The facility also includes a message monitor for identifying and categorizing messages and initiating executing commands based on their message ID. Additionally, the facility monitors the volume of messages and operates to restrict messages passed to intended destinations by applying a suppression criterion. The technical effects of the invention include improved message management and monitoring for industrial processes."

Problems solved by technology

Typical industrial processes are extremely complex and receive substantially greater volumes of information than any human could possibly digest in its raw form.

When multiplied by thousands of sensors / control elements, this results in so much data flowing into the process control system that sophisticated data management and process visualization techniques are required.

Detection, generation and transmission of alarms can potentially place a heavy load on a controller.

Prioritizing alarms / messages alone will not avoid overwhelming an operator with a shower of alarm messages during a major plant failure or succession of cascading process / plant component failures.

Overlooking a particular alarm or class of alarms, during an alarm shower can lead to harm to both humans and the plant itself.

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