Process for preparing rare earth-magnesium intermediate alloy by compound cathode molten salt electrolysis
A molten salt electrolysis and composite cathode technology, which is applied in the field of preparation of rare earth-magnesium master alloys, can solve the problems of three-dimensional expansion of the cathode area without substantial progress, and the cathode three-dimensional maximization without substantial improvement, etc., to achieve the electrolysis process Effects of simplification, avoidance of furnace tumor and improvement of product quality
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Embodiment 1
[0008] In an open electrolyzer, graphite is used as the anode. Metal W rods are used as up-inserted cathode conductors. Magnesia-ML 2 o 3 -M- The high alumina composite crucible is used as the cathode susceptor, wherein M=Ti. AC arc melts a certain amount of KCl, and the amount of KCl added is controlled as follows: the added amount accounts for 87% by weight of the total weight of the electrolyte; the remaining 13%, after KCl is completely melted, is added with MLCl 3 5.1H 2 O 0.86NH 4 Cl to supplement; then add 3 kg of liquid magnesium to the upper floating cathode limit tube and cover it with molten salt. Conduct self-heating electrolysis with direct current. When the floating cathode limits the sinking of Mg in the tube, continue to add Mg solution to the first 3 kg of the specified scale, and at the same time use a metal short-circuit brush to hang the cathode guide rod once. , so that the contact surface between the cathode guide rod and the floating liquid magnesi...
Embodiment 2
[0010] All the other are with embodiment 1. M=W in the cathode receiver, take q=25; T E =840°C; D K =3.8A / cm 2 . The concentration of ML in the alloy is 23.2%. n = 63.7.
Embodiment 3
[0012] All the other are with embodiment 1. The material of the cathode conductor is metal Mo, M=Mo in the cathode receiver, and q=8; T E =760°C; D K =2.2A / cm 2 . The slag was removed before being released from the furnace, and no electrolytic slag was found, and the concentration of ML in the discharged alloy was 23.1%. n = 85.9.
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