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Process for slashing by direct use of starch emulsion

A warp sizing and starch milk technology, which is applied in the processing of textile materials, liquid/gas/steam textile material processing, textiles and papermaking, etc., can solve the problems of low sizing efficiency, surprising amount of steam usage, low sizing efficiency, etc. , to achieve the effect of reduced steam consumption, small moisture regain, and reduced drying time

Inactive Publication Date: 2007-05-23
WUHAN TEXTILE UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The disadvantage of the existing method is that a large amount of steam is required to boil the pulp and maintain the temperature of the pulp during the sizing process, the pulping efficiency is low, the sizing efficiency is not high, and the solid content of the pulp is not high and can only be controlled at 8-15%. During drying, a large amount of steam is required to remove moisture, and the amount of steam used is astonishing

Method used

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  • Process for slashing by direct use of starch emulsion
  • Process for slashing by direct use of starch emulsion

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Embodiment 1: As shown in Figure 2, a method for warp yarn sizing directly using starch emulsion, including the steps of sizing and sizing.

[0025] 1), fabric specification

[0026] ●Fabric type: poplin fabric

[0027] Warp and weft yarn specifications: pure cotton carded 14.6×14.6 Tex

[0028] Warp and weft density: 523.5×283 threads / 10cm

[0029] ●Width: 121.9cm

[0030] 2), type of slurry

[0031] ●Corn oxidized starch 50kg

[0032] ●Polyacrylic slurry 9kg (liquid, 25% solid content)

[0033] ●Smoothing agent 1kg

[0034] 3), equipment

[0035] ●G921 type mixing tank

[0036] ●G924 Dissolving barrel

[0037] ●G925 type supply barrel

[0038] ●G146A-180 type sizing machine

[0039] ●GA615 loom

[0040] 4), mixing process

[0041] ● Modulation of starch suspension

[0042] Put water 3-5 times the volume of starch into the G921 mixing tank first, turn on the agitator (rotation speed is 36r / min), then slowly pour in starch and smoothing agent, continue sti...

Embodiment 2

[0053] Embodiment 2: As shown in Figure 2, a method for warp yarn sizing directly using starch emulsion, including the steps of sizing and sizing.

[0054] 1), fabric specification

[0055] ●Fabric type: khaki fabric

[0056] Warp and weft specifications: combed polyester cotton 16.3×16.3 Tex

[0057] Warp and weft density: 677×299 threads / 10cm

[0058] ●Width: 160cm

[0059] 2), type of slurry

[0060] ●Corn oxidized starch 100kg

[0061] ●Polyvinyl alcohol (PVA-1799) 10kg

[0062] ●Polyacrylic slurry 3kg (solid state)

[0063] ●Antistatic agent 2kg

[0064] 3), equipment

[0065] ●G921 type mixing tank

[0066] ●G924 Dissolving barrel

[0067] ●G925 type supply barrel

[0068] ●G146A-180 type sizing machine

[0069] ●GA615 loom

[0070] 4), mixing process

[0071] ●Prepare polyvinyl alcohol (PVA-1799) and polyacrylic acid slurry aqueous solution

[0072] Put water 10 times the volume of PVA into the G924 dissolving tank first, turn on the spiral agitator (rotati...

Embodiment 3

[0085] Embodiment 3: a kind of method that directly carries out warp yarn sizing with starch emulsion, comprises the step of modulating size liquid and warp yarn sizing,

[0086] 1), preparation of slurry:

[0087] (1), selection and preparation of slurry: slurry includes starch, polyacrylic acid and impregnating agent, polyacrylic acid accounts for 1% of starch dry weight, and impregnating agent accounts for 0.1% of the total weight of slurry (starch, polyacrylic acid and impregnating agent). %; polyacrylic acid is solid, and the solid polyacrylic acid is stewed in a high-pressure cooking kettle until it is completely dissolved into a solution, and then cooled to a room temperature of 20-35°C under continuous stirring for use;

[0088] (2) Serum preparation: first inject water 3 times the volume of starch into the mixing tank, and turn on the agitator at the same time, then add starch and soaking agent into the mixing tank, fully stir until it is in the form of a suspending e...

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Abstract

This invention refers to a warp sizing craftwork to fabric in weave industry. A direct processing warp sizing method used amylum latex includes brewage serosity and warp sizing steps. Its trait is 1) Brewage serosity, (1) the stuff selection, prepare, the stuff include amylum, polypropylene and exterior activator, the polypropylene is 1~10% of amylum dry weight, the exterior activator is 0.1~5% of stuff weight. (2) Serosity brewage. First, immit 3-5 times water of amylum bulk, then immit amylum to the conditioning, beat up enough to suspended latex. 2) Warp sizing. The warp dip the amylum latex of above slash box, the sizing let the amylum grain absorb yarn. The slash box keep the temperature of 20~35oC, the warp after sizing is through cylinder, felt the amylum paste on the fiber, meanwhile, realize sizing. This invention reduces the cost of sizing.

Description

technical field [0001] The invention relates to a sizing process for warp yarns of woven fabrics in the textile industry. Background technique [0002] At present, the sizing process of woven fabrics is mainly divided into the following two steps: as shown in Figure 1, [0003] Step 1: Prepare the slurry [0004] Put starch, polyvinyl alcohol, polyacrylic acid size and other auxiliary sizing additives (such as surfactants) into the mixing tank according to the production process requirements, then add water to stir and heat up to cook the pulp, and wait for the slurry After gelatinization, keep the temperature at about 95°C and simmer for 1-1.5 hours. If the amount of polyvinyl alcohol to be added is large, it is necessary to stew the polyvinyl alcohol in a high-pressure cooking kettle, and then put it into the mixing tank for mixing (this takes 1 to 2 hours). [0005] Step 2: Warp Sizing [0006] After the sizing is boiled, put it into the sizing tank of the sizing mach...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M15/11D06B3/00
Inventor 王晓广郭艳彪丁钟敏
Owner WUHAN TEXTILE UNIV
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