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Pneumatic control device of large vacuum pressurization casting equipment and using method of pneumatic control device

A casting equipment and vacuum technology, which can reduce the difficulty, shorten the demoulding time, and accelerate the cooling rate.

Active Publication Date: 2022-06-10
芜湖久弘重工股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of die casting workpieces, the liquid metal material is first poured into the mold, and then the mold head is quickly pressed down into the mold through the pneumatic components. At a certain height, when the liquid metal falls again, part of the air in the mold will be mixed into the liquid material, causing a large number of air bubbles in the liquid metal after production. The miscellaneous air is effectively removed, resulting in more hollow areas inside the workpiece after cooling and forming of the later cast workpiece

Method used

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  • Pneumatic control device of large vacuum pressurization casting equipment and using method of pneumatic control device
  • Pneumatic control device of large vacuum pressurization casting equipment and using method of pneumatic control device
  • Pneumatic control device of large vacuum pressurization casting equipment and using method of pneumatic control device

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Embodiment Construction

[0036] Step 3: Start the servo motor 304 to drive the metal shrapnel 310 on the connecting plate 308 to rotate at high speed in the casting head 302, and continuously collide with the surface of the buckle 309, so that the surface of the casting head 302 produces a higher vibration effect, and At the same time, the vibration effect on the surface of the casting head 302 will continue to diffuse into the liquid material, increasing the flow rate of the liquid material and squeezing the air bubbles in the liquid material.

[0037] Step 4: After the casting mold arrives for a period of time, start the refrigeration unit 407, and the refrigeration airflow generated during its work will be transported through multiple pipes and conducted into the condensation pipe 402, and at the same time, the cold air generated on the surface of the condensation pipe 402 will continue to dissipate To the receiving casing 401, a lower temperature environment is created for the liquid material in th...

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Abstract

The invention discloses a pneumatic control device for large vacuum pressurization casting equipment and a using method thereof.The pneumatic control device comprises an assembling main plate, a pneumatic punching mechanism, a cooling mechanism and a lifting mechanism are fixedly installed at the top of the assembling main plate, and a vibration generating mechanism is fixedly installed at the output end of the pneumatic punching mechanism; after the vibration effect in the casting and pressing head is continuously conducted into the liquid raw material, the movement rate of the liquid raw material in the mold is increased, bubbles generated in the liquid raw material are extruded, and the liquid raw material has upward impact potential energy along with continuous intensification of the vibration effect on the surface of the casting and pressing head; at the moment, bubbles in the liquid raw material can gradually flow to the surface of the liquid raw material under the extrusion effect, the bubbles are broken after being in contact with air and volatilize into the mold, the situation that many hollow areas are generated in a workpiece after the liquid raw material is cooled due to many bubbles in the liquid raw material is prevented, and the delivery quality of the formed workpiece is improved.

Description

technical field [0001] The invention relates to the technical field of air-controlled casting design equipment, in particular to an air-controlled device for large-scale vacuum pressurized casting equipment and a method for using the same. Background technique [0002] Die casting refers to a casting method in which molten or semi-molten metal is injected into a metal mold at high speed and crystallized under pressure, referred to as die casting. Die casting is a kind of liquid or semi-solid metal or alloy, or containing reinforced The liquid metal or alloy in the physical phase is filled into the cavity of the die-casting mold at a high speed under high pressure, and the metal or alloy is solidified under pressure to form a casting method. The commonly used pressure in die-casting is 4-500MPa. The metal filling speed is 0.5-120m / s. Therefore, high pressure and high speed are the fundamental difference between the die casting method and other casting methods, and they are al...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D17/20B22D17/22
CPCB22D17/20B22D17/2069B22D17/22B22D17/2218B22D17/2236
Inventor 张笑宝艾明何文东
Owner 芜湖久弘重工股份有限公司
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