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Machining process of linear guide

A technology of linear guide and processing technology, applied in the field of linear guide, can solve the problems of low work efficiency, poor mechanical performance and low precision of flat grinding and cutting, achieve good use strength and mechanical performance, improve service life and high precision Effect

Inactive Publication Date: 2021-09-17
丽水市东远轴承科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Linear guides are used to support and guide moving parts, and perform reciprocating linear motion in a given direction. Generally, they can be divided into roller linear guides, cylindrical linear guides, and ball linear guides. Linear guides are used for linear reciprocating motions. It has a higher rated load and can bear a certain torque at the same time, and can realize high-precision linear motion under high load conditions. The linear guideway has two basic components like the planar guideway; one is a fixed component as a guide, and the other is a It is a moving element. There is no intermediate medium between the moving element and the fixed element of the linear guide rail, but rolling steel balls are used, which can also be understood as a rolling guide. The steel balls roll endlessly between the slider and the guide rail. Make the load platform move along the guide rail easily and with high precision, and reduce the friction coefficient to one-fiftieth of the usual traditional sliding guide, which can easily achieve high positioning accuracy. The final unit design between the slider and the guide rail , so that the linear guide rail can bear loads in all directions such as up, down, left, and right at the same time. The return system and simplified structural design allow the linear guide rail to move more smoothly and with low noise. Carry out full milling to obtain the rough blank, punch holes, and then conduct overall heat treatment, and then carry out flat grinding and cutting on the rough blank by a grinding machine, so as to obtain the guide rail, but the work efficiency of flat grinding and cutting during the processing process is low, and at the same time, through conventional The guide rail obtained by this method has poor mechanical properties, low strength, and low precision, which cannot meet the needs of modern production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] First, according to the material requirements of the product, select the corresponding amount of steel raw materials, and then extrude the selected steel raw materials into profiles, then cut the profiles into several sections of guide rails according to the requirements of the drawings, and then process the two sides of the guide rails with multi-axis and different cutters to form chute, and then put the guide rail obtained in the above steps into a heating furnace and heat it to 800-1000°C, keep it warm for 1-3h, then cool it down to 200-220°C, keep it warm for 1-2h, and finally cool it to room temperature, then put the above steps The guide rails obtained are ground and scraped first to obtain guide rails that meet the processing parameters, then galvanized, then nitrided and post-oxidized, and then the guide rails obtained in the above steps are cleaned with a cleaning agent, and then cleaned with water, Drying, and then install the moving elements adapted in advance...

Embodiment 2

[0043] In embodiment one, add following operation:

[0044] In step 1, the steel needs to be heated during extrusion molding, and a high-frequency heating furnace is used for heating.

[0045] First, according to the material requirements of the product, select the corresponding amount of steel raw materials, and then extrude the selected steel raw materials into profiles, then cut the profiles into several sections of guide rails according to the requirements of the drawings, and then process the two sides of the guide rails with multi-axis and different cutters to form chute, and then put the guide rail obtained in the above steps into a heating furnace and heat it to 800-1000°C, keep it warm for 1-3h, then cool it down to 200-220°C, keep it warm for 1-2h, and finally cool it to room temperature, then put the above steps The guide rails obtained are ground and scraped first to obtain guide rails that meet the processing parameters, then galvanized, then nitrided and post-oxi...

Embodiment 3

[0047] In embodiment two, add following operation:

[0048] In step 2, when machining the chute of the guide rail, it is necessary to use cutting fluid to cooperate with multi-axis different cutters for cutting work, and it is necessary to filter the used cutting fluid.

[0049] First, according to the material requirements of the product, select the corresponding amount of steel raw materials, and then extrude the selected steel raw materials into profiles, then cut the profiles into several sections of guide rails according to the requirements of the drawings, and then process the two sides of the guide rails with multi-axis and different cutters to form chute, and then put the guide rail obtained in the above steps into a heating furnace and heat it to 800-1000°C, keep it warm for 1-3h, then cool it down to 200-220°C, keep it warm for 1-2h, and finally cool it to room temperature, then put the above steps The guide rails obtained are ground and scraped first to obtain guide...

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PUM

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Abstract

The invention discloses a machining process of a linear guide. The process comprises the following steps of firstly, selecting a corresponding number of steel raw materials according to the material demand of a product, and then extruding the selected steel raw materials into a profile; cutting the profile into a plurality of sections of guide rails according to the requirements of a drawing, and then machining two sides of the guide rails through a multi-shaft different cutter to form chutes; then putting the guide rails obtained in the above-mentioned step into a heating furnace to be heated to 800-1000 DEG C, conducting heat preservation for 1-3 h, then cooling the guide rails to 200-220 DEG C, conducting heat preservation for 1-2 h, and finally cooling the guide rails to the room temperature; and then grinding and scraping the guide rails obtained in the above-mentioned step firstly to obtain the guide rails conforming to machining parameters, and then conducting galvanization treatment. By adopting the machining process designed by the invention, the linear guide can have good use strength and mechanical performance, the machining process is simple and efficient, meanwhile, the machined linear guide is high in precision, the quality of the guide rail is guaranteed, the service life is prolonged, and the requirements of customers can be met.

Description

technical field [0001] The invention relates to the technical field of linear guide rails, in particular to a processing technology of linear guide rails. Background technique [0002] Linear guides are used to support and guide moving parts, and perform reciprocating linear motion in a given direction. Generally, they can be divided into roller linear guides, cylindrical linear guides, and ball linear guides. Linear guides are used for linear reciprocating motions. It has a higher rated load and can bear a certain torque at the same time, and can realize high-precision linear motion under high load conditions. The linear guideway has two basic components like the planar guideway; one is a fixed component as a guide, and the other is a It is a moving element. There is no intermediate medium between the moving element and the fixed element of the linear guide rail, but rolling steel balls are used, which can also be understood as a rolling guide. The steel balls roll endlessl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 潘芳芳
Owner 丽水市东远轴承科技有限公司
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