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Comprehensive utilization of low-grade limestone in Portland cement clinker and production process thereof

A technology of low-grade limestone and Portland cement, which is applied in the field of cement, can solve the problems of affecting the quality of clinker, high crystal hardness, and reducing production, and achieve the effects of reducing production costs, reducing production costs, and prolonging service life

Active Publication Date: 2021-08-17
中材萍乡水泥有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Portland cement production raw materials are generally composed of calcareous raw materials, clay raw materials and correction raw materials (iron, silicon and aluminum). Limestone raw materials often account for more than 80% of the raw material ratio, and limestone is composed of calcium carbonate. The chemical and biochemical sedimentary rocks, the main mineral is calcite, the appearance of pure calcite is white, but it has other colors due to impurities, and the impurities are more common. The main component of the stone is crystalline silica, usually brown Black, its texture is hard, from the point of view of Mohs hardness, pure calcite is Mohs grade 3, quartz is Mohs grade 7 (the main mineral of flint is α quartz), its crystal hardness is high, hard to grind and burn, reduce kiln, The output of the mill affects the quality of the clinker

Method used

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  • Comprehensive utilization of low-grade limestone in Portland cement clinker and production process thereof
  • Comprehensive utilization of low-grade limestone in Portland cement clinker and production process thereof
  • Comprehensive utilization of low-grade limestone in Portland cement clinker and production process thereof

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Embodiment 1

[0029] This embodiment provides a comprehensive utilization of low-grade limestone in Portland cement clinker and its production process.

[0030] In terms of mass percentage, the following raw materials were weighed: 85.5% of limestone, 4% of pyrite slag, 0.5% of black coal gangue, and 10% of wet fly ash;

[0031] Among them, limestone includes low-grade limestone and ordinary limestone, and the mass ratio of low-grade limestone and ordinary limestone is 1:9.

[0032] Wherein, the chemical composition of each raw material in the present embodiment is as shown in table 1:

[0033] Table 1

[0034]

[0035] The chemical composition of limestone in the present embodiment is as shown in table 2, and promptly the chemical composition of low-grade limestone and ordinary limestone is matched as shown in table 2 by 1:9:

[0036] Table 2

[0037]

[0038] Therefore, according to the ratio of raw materials, the chemical composition in the raw material can be calculated, as shown...

Embodiment 2

[0053] This embodiment provides a comprehensive utilization of low-grade limestone in Portland cement clinker and its production process.

[0054] In terms of mass percentage, the following raw materials were weighed: 86% of limestone, 4% of pyrite slag, and 10% of wet fly ash;

[0055] Among them, limestone includes low-grade limestone and ordinary limestone, and the mass ratio of low-grade limestone and ordinary limestone is 1:9.

[0056] Wherein, the chemical composition of each raw material in the present embodiment is as shown in table 5:

[0057] table 5

[0058]

[0059] The chemical composition of limestone in the present embodiment is as shown in table 6, and promptly the chemical composition of low-grade limestone and common limestone is matched as shown in table 6 by 1:9:

[0060] Table 6

[0061]

[0062] Therefore, according to the ratio of raw materials, the chemical composition in the raw material can be calculated, as shown in Table 7:

[0063] Table ...

Embodiment 3

[0076] This embodiment provides a comprehensive utilization of low-grade limestone in Portland cement clinker and its production process.

[0077] In terms of mass percentage, the following raw materials were weighed: 84% of limestone, 4% of pyrite slag, 4% of black coal gangue, and 8% of wet fly ash;

[0078] Among them, limestone includes low-grade limestone and ordinary limestone, and the mass ratio of low-grade limestone and ordinary limestone is 1:9.

[0079] Wherein, the chemical composition of each raw material in the present embodiment is as shown in table 9:

[0080] Table 9

[0081]

[0082] The chemical composition of limestone in the present embodiment is as shown in table 10, and promptly the chemical composition of low-grade limestone and ordinary limestone is matched as shown in table 10 by 1:9:

[0083] Table 10

[0084]

[0085] Therefore, according to the ratio of raw materials, the chemical composition in the raw material can be calculated, as shown...

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Abstract

The invention discloses comprehensive utilization of low-grade limestone in Portland cement clinker, and relates to the technical field of cement, the Portland cement clinker comprises the following raw materials by mass: 84-86% of limestone, 4.0% of pyrite slag, 0-4% of black coal gangue, and 8-12% of wet fly ash; the limestone comprises low-grade limestone and common limestone, and the total CaO mass content in the limestone is generally controlled to be not less than 49%. According to the present invention, the low-grade limestone is adopted as the raw material, the low-grade limestone is matched with the common limestone according to the certain ratio, the raw material ratio is adjusted, and the cement clinker is prepared through comprehensive utilization, such that the clinker quality is ensured, and the wear of the production equipment is not significantly increased, the low-grade limestone with the certain ratio is added to the raw material, so that the problem that original low-grade limestone cannot be used for cement clinker production can be solved, the production cost of enterprises can be saved, and common limestone resources can be saved.

Description

technical field [0001] The invention relates to the technical field of cement, in particular to a comprehensive utilization of low-grade limestone for Portland cement clinker and a production process thereof. Background technique [0002] The applicant currently owns two rotary kilns, 2500t / d and 4500t / d respectively, and the two rotary kilns are currently using new dry process rotary kilns to produce Portland cement clinker. Portland cement clinker refers to a kind of Mainly contain CaO, SiO 2 、Al 2 o 3 , Fe 2 o 3 The raw materials are ground into fine powder according to the appropriate ratio, and burned until they are partially melted to obtain a product with calcium silicate as the main mineral component. According to statistics, in Portland cement clinker, the mass fraction fluctuation range of four main oxides is generally: CaO 62-67%, SiO 2 20-24%, Al 2 o 3 4-7%, Fe 2 o 3 2.5-6%. The basic chemical properties of Portland cement clinker meet the following...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B7/26C04B7/02C04B7/36
CPCC04B7/26C04B7/02C04B7/36Y02P40/10
Inventor 马建军黎奉武王美桃刘江
Owner 中材萍乡水泥有限公司
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