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Manufacturing method of industrial-grade artificial bamboo sticks

A production method, industrial-grade technology, applied in textiles and papermaking, etc., can solve the problems of ecological damage, high production cost, and incomplete mechanization of felling and production

Inactive Publication Date: 2021-05-14
田文长
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The common bamboo sticks currently on the market are usually made by cutting down natural bamboo. The production cost is too high, the manual production process is difficult, the cutting and production cannot be fully mechanized, and the ecological damage is very serious.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Embodiment 1: the manufacture method of industrial grade artificial bamboo stick comprises the following steps:

[0013] (1) Take 18 catties of bamboo powder, 22 catties of wood flour, 9 catties of corn starch, 11 catties of sweet potato starch, 9 catties of tapioca starch, 21 catties of pregelatinized starch, 4.6 catties of guar gum, and xanthan gum according to the weight ratio 2.7 catties, 2.7 catties of methylcellulose and 67 catties of water, and fully mixed and stirred evenly to make a slurry;

[0014] (2) Heat the slurry to 98°C to make the slurry fully cooked and gelatinized to form a gelatinized material, and then extrude the gelatinized material from the die hole of the mold to form a strip-shaped material;

[0015] (3) Cool and dry the strip-shaped material to make embryos, then cut, polish, and pack the embryos to make industrial-grade artificial bamboo sticks.

Embodiment 2

[0016] Embodiment 2: the manufacture method of industrial grade artificial bamboo stick comprises the following steps:

[0017] (1) Take 20 kg of bamboo powder, 20 catties of wood flour, 10 catties of corn starch, 10 catties of sweet potato starch, 10 catties of tapioca starch, 20 catties of pregelatinized starch, 5 catties of guar gum, and xanthan gum according to the weight ratio 2.5 catties, 2.5 catties of methylcellulose and 70 catties of water, and fully mixed and stirred evenly to make a slurry;

[0018] (2) Heat the slurry to 100°C to make the slurry fully cooked and gelatinized to form a gelatinized material, and then extrude the gelatinized material from the die hole of the mold to form a strip material;

[0019] (3) Cool and dry the strip-shaped material to make embryos, then cut, polish, and pack the embryos to make industrial-grade artificial bamboo sticks.

Embodiment 3

[0020] Embodiment 3: the manufacture method of industrial grade artificial bamboo stick comprises the following steps:

[0021] (1) Take 22 catties of bamboo powder, 18 catties of wood flour, 11 catties of corn starch, 9 catties of sweet potato starch, 11 catties of tapioca starch, 19 catties of pregelatinized starch, 5.4 catties of guar gum, and xanthan gum according to the weight ratio 2.3 catties, 2.3 catties of methylcellulose and 73 catties of water, and fully mixed and stirred evenly to make a slurry;

[0022] (2) Heat the slurry to 102°C to make the slurry fully cooked and gelatinized to form a gelatinized material, and then extrude the gelatinized material from the die hole of the mold to form a strip material;

[0023] (3) Cool and dry the strip-shaped material to make embryos, then cut, polish, and pack the embryos to make industrial-grade artificial bamboo sticks.

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PUM

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Abstract

The invention discloses an manufacturing method of industrial-grade artificial bamboo sticks, wherein the manufacturing method comprises the following steps: (1) taking 18-22 parts by weight of bamboo powder, 18-22 parts by weight of wood powder, 9-11 parts by weight of corn starch, 9-11 parts by weight of sweet potato starch, 9-11 parts by weight of cassava starch, 19-21 parts by weight of pregelatinized starch, 4.6-5.4 parts by weight of guar gum, 2.3-2.7 parts by weight of xanthan gum, 2.3-2.7 parts by weight of methyl cellulose and 67-73 parts by weight of water, and fully mixing and uniformly stirring to prepare slurry; (2) heating the slurry to 98-102 DEG C, completely cooking and gelatinizing the slurry to form a gelatinized material, and extruding the gelatinized material from a die hole of a die to form a strip-shaped material; and (3) cooling and drying the strip-shaped material to prepare blanks, then cutting, polishing and packaging the blanks to prepare the industrial-grade artificial bamboo sticks. The industrial-grade artificial bamboo sticks have the advantages that the industrial-grade artificial bamboo sticks can replace natural bamboo sticks to be applied to various occasions, so that felling of bamboos and woods is greatly reduced, resource waste and damage to the ecological environment are reduced, and the industrial-grade artificial bamboo sticks are quite environmentally friendly.

Description

technical field [0001] The invention relates to the technical field of artificial bamboo sticks, more specifically to the technical field of industrial-grade artificial bamboo sticks. Background technique [0002] Bamboo sticks are an item that people often use in daily life. At present, the common bamboo sticks are mainly divided into food-grade bamboo sticks and industrial-grade bamboo sticks according to their functions. Food-grade bamboo sticks mainly include sticks on medical cotton swabs, barbecue Bamboo sticks and toothpicks for food, etc. Industrial-grade bamboo sticks mainly include sticks for Buddhist incense and sticks for firecrackers such as monkeys. Due to the huge amount of industrial-grade bamboo sticks used, hundreds of them are cut down every year. Bamboo and wood designed to meet the market demand will cause serious damage to the ecological environment, so it is very necessary and urgent to develop a kind of environmentally friendly industrial-grade artifi...

Claims

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Application Information

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IPC IPC(8): D21J3/00
CPCD21J3/00
Inventor 田文长
Owner 田文长
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