Equipment intelligent early warning method based on multiple-input-multiple-output ResNet

A multi-output, multi-input technology, applied in the field of equipment failure early warning, can solve the problems of increased training set loss, low application in the industrial field, and few solutions, and achieve the goal of eliminating dimensional differences, facilitating incremental learning, and improving efficiency Effect

Pending Publication Date: 2021-03-30
HARBIN POWER SYST ENG & RES INST OF CNEEC
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The application of deep neural network is mainly led by Internet companies. These companies have designed a large number of application scenarios for the application needs of users' daily life, covering all aspects of users' lives, but the application in the industrial field is still at a relatively low level.
On the other hand, limited by application scenarios, deep neural networks are currently mainly used to deal with single-feature classification problems, and there are few solutions for multi-feature regression prediction problems.
[0006] In the traditional convolutional neural network application, in theory, as long as the number of layers of the network is continuously increased, better results can be obtained, but in experiments, it is found that with the increase of the number of network layers, the phenomenon of network degradation occurs: with As the number of network layers increases, the training set loss gradually decreases, and then tends to be saturated. When the network depth is increased, the training set loss will increase instead. This is not an over-fitting phenomenon, because the training loss in over-fitting is keeps decreasing

Method used

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  • Equipment intelligent early warning method based on multiple-input-multiple-output ResNet
  • Equipment intelligent early warning method based on multiple-input-multiple-output ResNet
  • Equipment intelligent early warning method based on multiple-input-multiple-output ResNet

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Experimental program
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Effect test

Embodiment 1

[0059] A method for intelligent early warning of equipment based on multiple-input multiple-output ResNet, comprising the following steps:

[0060] Step 1: Select historical data related to equipment and perform preprocessing;

[0061] Step 2: Construct a multi-input multi-output ResNet network;

[0062] Step 3: Use the preprocessed device-related historical data to train the multi-input multi-output ResNet network to obtain an intelligent early warning model, and analyze the training results to obtain the residual threshold;

[0063] Step 4: Obtain real-time data related to the equipment, use the intelligent early warning model to calculate the predicted value, and judge the operating status of the equipment according to the residual threshold.

Embodiment 2

[0065] According to the multi-input multi-output ResNet network-based device intelligent early warning method described in Embodiment 1, the specific process of the first step is as follows:

[0066] (1) Extract historical data for a period of time from the real-time database, which includes measuring point data related to equipment and measuring point data that can reflect the overall working condition; filter the above data to ensure that the selected data is equipment Operating data under normal conditions, and delete overrun and invalid data;

[0067] (2) Transform and standardize the data obtained in step (1) to make the data meet the input and output dimension requirements of the multi-input multi-output ResNet network, and eliminate the difference in data dimension, and finally obtain the training data set.

[0068] Among them, the basis for transforming the data matrix is:

[0069] After step (1), the sample data should be an m×n order matrix:

[0070]

[0071] Am...

Embodiment 3

[0078] According to the multi-input multi-output ResNet network-based device intelligent early warning method described in Embodiment 1 or 2, the specific process of the step (2) is:

[0079] For the filtered m*n order data matrix M, where m is the number of samples, n is the number of measuring points, that is, the number of features, locate the position k that represents the features reflecting the overall working conditions, and then remove the k features for the matrix M Each feature of each feature is processed, and the number of cycles is n-1; the feature processing process of the i-th cycle is specifically:

[0080] order ,Save as ,in ;

[0081] yes The data is standardized to eliminate each feature dimension, and the standardized matrix is ​​saved as , the standardized formula is:

[0082] Save the mean value and variance vector of each feature in the data structure middle;

[0083] After the loop ends, the following tuples are constructed:

[0084] ...

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Abstract

The invention discloses an intelligent equipment early warning method based on a multi-input multi-output ResNet network. A deep residual network ResNet is used to process the data prediction regression problem. Through the reasonable construction of the training data set and the ResNet network, one network can perform prediction regression on multiple features at the same time. The number of training parameters is reduced, and the training speed and efficiency are improved. The method comprises the following steps: selecting equipment-related historical data, and preprocessing the equipment-related historical data; constructing a multi-input and multi-output ResNet network according to the multi-input and multi-output ResNet; training the multi-input multi-output ResNet network by using the preprocessed equipment related historical data to obtain an intelligent early warning model, and analyzing a training result to obtain a residual threshold; collecting relevant real-time data of the equipment, calculating a predicted value by utilizing the intelligent early warning model, and judging the running state of the equipment according to a residual error threshold value. The method isused for intelligent early warning of equipment.

Description

technical field [0001] The invention relates to the field of early warning of equipment failures, in particular to a method for predicting equipment states based on a multi-feature prediction deep residual network ResNet. Background technique [0002] In traditional industrial fields such as power generation and chemical industry, operators usually judge the operating status of equipment by monitoring the signals of various sensors connected to the equipment in the control system, but the monitoring of a single sensor signal cannot detect the abnormal state of the equipment in time. When the equipment is in a degraded state, the relevant sensor signal does not reach the alarm threshold set by the control system. If the operator does not find out, the equipment will run in a degraded state for a long time until the alarm set by the control system for the sensor signal occurs. At this time, the equipment is usually already A major failure occurred. [0003] The operating stat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06N3/08G06N3/04G06K9/62G06K9/00G06F17/16
CPCG06N3/084G06F17/16G06N3/045G06F2218/08G06F18/214
Inventor 张振宇刘东举王硕刘朝阳
Owner HARBIN POWER SYST ENG & RES INST OF CNEEC
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