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Line porcelain insulator blank and process for producing porcelain insulator by using blank

A technology for porcelain insulators and insulators, applied in the field of line porcelain insulator production, can solve the problems of unreasonable ratio of clay raw materials and barren raw materials, damage to line use and operating life, unstable porcelain performance, etc., and the production process is easy to control. , The effect of good production process performance and wide firing temperature range

Active Publication Date: 2021-03-26
HUNAN LILING XIANGRUI POWER ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Insulators should not fail due to various electromechanical stresses caused by changes in environmental and electrical load conditions, otherwise the insulator will not have a significant effect and will damage the service and operating life of the entire line
The current blank material of ceramic insulators is mainly made of clay raw materials and barren raw materials. The main disadvantages are that the proportion of clay raw materials and barren raw materials is unreasonable. The product strength margin is small

Method used

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  • Line porcelain insulator blank and process for producing porcelain insulator by using blank
  • Line porcelain insulator blank and process for producing porcelain insulator by using blank
  • Line porcelain insulator blank and process for producing porcelain insulator by using blank

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] A line porcelain insulator blank, characterized in that the blank is composed of clay raw materials and barren raw materials in a mass ratio of 2:1;

[0054] The clay raw material is composed of the following components in weight percent:

[0055] Silicon dioxide 41%, aluminum oxide 40%, ferric oxide 1.5%, calcium oxide ≤ 1.0%, magnesium oxide ≤ 1.0%, the total of sodium oxide and potassium oxide ≤ 3.0, titanium dioxide ≤ 1.5, the balance is other impurities ;

[0056] Described barren raw material is made up of the component of following percentage by weight:

[0057] Porcelain powder 40%

[0058] Bauxite powder 60%

[0059] The quality standard of described clay raw material is as follows:

[0060]

[0061] The quality standard of described spine raw material is as follows:

[0062]

[0063] The process of producing porcelain insulators according to the above-mentioned circuit porcelain insulator blank formula, the steps are as follows:

[0064] (1) Raw ma...

Embodiment 2

[0087] The embryo material is composed of clay raw material and barren raw material in a mass ratio of 3:1;

[0088] The clay raw material is composed of the following components in weight percent:

[0089] Silicon dioxide 61%, aluminum oxide 33%, ferric oxide 1.7%, calcium oxide ≤ 1.0%, magnesium oxide ≤ 1.0%, the total of sodium oxide and potassium oxide ≤ 3.0, titanium dioxide ≤ 1.5, and the balance is impurities;

[0090] Described barren raw material is made up of the component of following percentage by weight:

[0091] Porcelain powder 50%

[0092] Bauxite powder 50%.

[0093] The quality standard of described clay raw material is as follows:

[0094]

[0095] The quality standard of described spine raw material is as follows:

[0096]

[0097]

[0098] The process of producing porcelain insulators according to the above-mentioned circuit porcelain insulator blank formula, the steps are as follows:

[0099] (1) Raw material inspection: inspect the clay raw...

Embodiment 3

[0122] A line porcelain insulator blank, characterized in that the blank is composed of clay raw material and barren raw material in a mass ratio of 5:1;

[0123] The clay raw material is composed of the following components in weight percent:

[0124] Silicon dioxide 77%, aluminum oxide 16%, ferric oxide 1.5-2%, calcium oxide ≤ 1.0%, magnesium oxide ≤ 1.0%, the total of sodium oxide and potassium oxide ≤ 3.0, titanium dioxide ≤ 1.5, the balance is other impurities;

[0125] Described barren raw material is made up of the component of following percentage by weight:

[0126] Porcelain powder 60%

[0127] Bauxite powder 40%.

[0128] The quality standard of described clay raw material is as follows:

[0129]

[0130] The quality standard of described spine raw material is as follows:

[0131]

[0132] The process of producing porcelain insulators according to the above-mentioned circuit porcelain insulator blank formula, the steps are as follows:

[0133] (1) Raw ma...

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Abstract

The invention belongs to the field of production of line porcelain insulators, and particularly discloses a line porcelain insulator blank and a process for producing a porcelain insulator from the blank. The clay raw material is prepared from the following components in percentage by weight: 41-77 percent of silicon dioxide, 16-40 percent of aluminum oxide, 1.5-2 percent of ferric oxide, less than or equal to 1.0 percent of calcium oxide, less than or equal to 1.0 percent of magnesium oxide, less than or equal to 3.0 percent of sodium oxide and potassium oxide, less than or equal to 1.5 percent of titanium dioxide and the balance of other impurities; the barren raw material is composed of the following components in percentage by weight: 40-60% of porcelain powder and 40-60% of alumina powder; the process has the advantages of reasonable raw material ratio, few product firing defects, stable ceramic forming performance and high product strength margin.

Description

technical field [0001] The invention belongs to the field of line porcelain insulator production, and specifically discloses a line porcelain insulator blank and a process for producing porcelain insulators from the blank. Background technique [0002] Insulators are special insulation controls that can play an important role in overhead transmission lines. In the early years, insulators were mostly used on utility poles, and gradually developed into a high-voltage wire connection tower with many disc-shaped insulators hanging on one end. It is used to increase the creepage distance, usually made of glass or ceramics, and is called an insulator. The main function of the insulator is to achieve electrical insulation and mechanical fixation, for which various electrical and mechanical performance requirements are stipulated. If under the specified operating voltage, lightning overvoltage and internal overvoltage, there will be no breakdown or flashover along the surface; unde...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/26C04B33/13C04B33/34C04B41/86H01B17/00H01B19/00
CPCC04B33/26C04B33/13C04B33/34C04B41/86C04B41/5022H01B17/00H01B19/00C04B2235/3217C04B2235/656Y02P40/60
Inventor 黎江文石成兴张家明谢松涛
Owner HUNAN LILING XIANGRUI POWER ELECTRIC
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