Power battery heating module and preparation method thereof
A power battery and heating die technology, applied in ohmic resistance heating, electric heating devices, secondary batteries, etc., can solve the problems of large pollution, poor heating uniformity, and poor far-infrared efficiency in the manufacturing process, and achieve large-scale benefits. The effect of production, low cost and environmentally friendly production process
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Embodiment 1
[0050] like Figure 1-3 A single-zone power battery heating module shown includes:
[0051] A conductive heating structure, the conductive heating structure includes a graphene heating body 2, two copper electrodes 3 and two silver electrodes 5, the graphene heating body includes a patterned graphite with two ends 21,22 An alkene heat-conducting film 2, each end 21, 22 is respectively connected to one end of a silver electrode 5, and the other end of the silver electrode 5 is connected to a copper electrode 3;
[0052] An upper insulating film 401 and a lower insulating film 402, the electric heating structure is encapsulated by the upper and lower insulating films 401, 402, and the inner surfaces of the upper and lower insulating films are respectively provided with upper and lower adhesive layers 901, 902 for for bonding the electric heating structural member; and
[0053] The electrode terminal 30 is used to connect the lead wires. The upper insulating film 401 and the gl...
Embodiment 2
[0058] see Figure 4 As shown, the preparation method of the power battery heating module in Example 1 is shown, including:
[0059] 1) Pattern the graphene thermally conductive film 2 by die-cutting to form a U-shaped heating element (single partition), and the heating element is attached to the PET release film 1 (see image 3 ), the heating element resistance is 42ohm;
[0060] 2) On the surface of polyimide (PI) 402, a glue-coated insulating substrate, a patterned copper electrode 3 is formed by wet etching (see Figure 4 in A);
[0061] 3) The U-shaped heating element 2 formed in step 1) is pressed together with the glue-coated PI402 containing the patterned copper electrode formed in step 2). 20) Adjacent, remove the PET release film after the pressing is completed, the pressing conditions are: pressing temperature 180°C, pressing time 80s, pressure 100kg / cm 2 ,(See Figure 4 B in
[0062] 4) Between the copper electrode and the patterned graphene lead connector, p...
Embodiment 3
[0068] This example shows another preparation method of the power battery heating module in Example 1, see Figure 4 As shown, it is basically the same as Example 2, only having some differences in process parameters. Specifically:
[0069] 1) Adopt die-cutting method, graphene heat conduction film 2 is patterned, form U-shaped heating element 2 (single division), heating element is attached on the PET release film 1 (see image 3 ), the heating element resistance is 42ohm;
[0070] 2) On the surface of the polyimide (PI cover film) 402 surface of the glue-coated insulating substrate, adopt the rapid pressing process, and press the copper electrode strip 3 at the corresponding position (see Figure 4 In A), the copper electrode pressing conditions are: pressing temperature 160°C, pressing time 40s, pressure 120kg / cm 2 ;
[0071] 3) Press the U-shaped heating element 2 formed in step 1) and the glue-coated PI 402 formed in step 2) containing the copper electrode 3, and the...
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