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Image recognition and processing system on automatic tracking dispensing equipment

An automatic tracking and image recognition technology, applied in the fields of intelligent manufacturing, equipment automation, and fluid control, can solve the problems of inability to meet the production line of small batches, multiple batches, and multiple types of product production scenarios, poor flexibility, time-consuming and labor-intensive, etc. Achieve the effect of improving production efficiency, equipment reuse rate, and improving adaptability

Inactive Publication Date: 2020-07-28
飓蜂科技(苏州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. Manual dispensing: rising labor costs, poor precision, completely dependent on the proficiency of the operator, and low yield rate;
[0005] 2. Desktop glue dispensing machine: high precision requirements for fixtures, unstable personnel;
[0006] 3. Fully automatic machine: high cost, requirements for the process before and after the assembly line, and poor flexibility
[0007] At the same time, in traditional dispensing operations, jigs / carriers are indispensable, which leads to the need to replace another product for production, you must stop, manually replace the carrier, debug the track, etc., to resume production, This step is time-consuming and laborious, and cannot meet the production scenarios of small batches, multiple batches, and multiple types of products on the production line

Method used

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  • Image recognition and processing system on automatic tracking dispensing equipment
  • Image recognition and processing system on automatic tracking dispensing equipment

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Experimental program
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Embodiment Construction

[0039] A preferred embodiment of this program

[0040] image acquisition

[0041] One or more cameras are used to shoot the products moving on the assembly line, obtain the profile images of the incoming materials and record the position information. Generally, a combination of 2D camera and 3D line laser scanning is used to fit the shape of the material through 2D images and 3D contours.

[0042] The specific process of image acquisition consists of two sub-steps:

[0043] A. Build a suitable optical system, select a suitable light source combination and installation angle according to the characteristics of the incoming material and the background environment, and select a suitable high-resolution camera lens (this model uses an 8mm wide-angle lens to obtain a large field of view of 400*400mm Range), adjust the appropriate camera parameters (exposure value, gain value, etc.) to obtain a high-quality original image with uniform brightness;

[0044] B. Distortion correction...

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PUM

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Abstract

The invention discloses an image recognition and processing system on automatic tracking dispensing equipment. The system is adapted to an uninterruptible feeding assembly line, and monitors or captures image information of assembly line feeding in real time through one or more image acquisition devices. The system comprises: an image acquisition module which monitors or captures the image information of assembly line feeding in real time through one or more image acquisition devices;an image processing module which is used for establishing a template based on contour image information of an incoming material and fitting a template model of a corresponding product through a model matching algorithm and a morphological analysis method, associating the image coordinate system with the equipment motion coordinate system through a five-point calibration method based on the position image of the incoming material, and determining the coordinate and angle of the current incoming material inthe equipment motion coordinate system; and a track editing module which is used for carrying out simulation teaching on the machining process of an incoming material model through a preset dispensingtrack or a manual operation track, and correcting the dispensing track according to the coordinate and angle of an incoming material.

Description

technical field [0001] The invention relates to technical fields such as intelligent manufacturing, equipment automation, and fluid control, and in particular to an image recognition and processing system on automatic tracking dispensing equipment. Background technique [0002] In the conventional product dispensing process, if most products are to be dispensed, the following processes are basically required: handling and loading—vehicle / mechanical positioning—visual positioning—gluing operation—handling and unloading, etc.; In this process, only the process of "gluing operation" really generates value, and the rest of the processes are auxiliary processes and are unnecessary. [0003] At present, there are roughly three dispensing methods in the industry, but they each have their own shortcomings. For example: [0004] 1. Manual dispensing: rising labor costs, poor precision, completely dependent on the proficiency of the operator, and low yield rate; [0005] 2. Desktop...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/00G06K9/62G06T7/80
CPCG06T7/80G06T2207/10016G06V20/52G06F18/22
Inventor 杨洪清
Owner 飓蜂科技(苏州)有限公司
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