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A vacuum high heat transfer anti-adhesion stable cushion and its preparation process

A preparation process, high heat transfer technology, applied in textiles, papermaking, fiber processing, etc., can solve the problems of difficult application, easy volatility, low heat transfer coefficient, etc., achieve good strength and physical properties, easy industrial production, chemical High stability effect

Active Publication Date: 2022-05-27
INNER MONGOLIA UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the production of the metallurgical industry, the adhesion phenomenon between products and production equipment and between products has always been a common factor that plagues product quality and even causes safety production accidents. Most of them involve high-temperature environments above 1000°C. At this temperature, eutectics are easily formed between metals, causing "welding" between products and between products and production equipment. This phenomenon not only affects product quality. At the same time, it will also cause certain damage to the equipment, forming a safety hazard
[0003] Traditional anti-adhesion coatings are mostly liquid organic substances, which are easy to volatilize or even directly react with metals at high temperatures, so it is difficult to apply in metallurgical industry production
The more effective anti-adhesion measures currently used are to use oxides with a porous structure to prevent the contact between metals. Most of the materials used in this type of method have a relatively large thickness. It has an adverse effect. This is because most of these materials are thermal insulation materials with a low heat transfer coefficient. The equipment needs to provide higher heating power to ensure the normal operation of the production process, which brings unnecessary energy to the production enterprise. Consumption, increased production costs
In addition, because some metals have high chemical activity at high temperatures, they can replace metal ions in oxides such as alumina and magnesia, and form impurities in the product, which directly affects the quality of the final product. Therefore, this There are still many defects in the method, which affect the application in actual industry

Method used

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  • A vacuum high heat transfer anti-adhesion stable cushion and its preparation process
  • A vacuum high heat transfer anti-adhesion stable cushion and its preparation process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Example 1 A vacuum high heat transfer anti-adhesion and stable cushion and its preparation process

[0030] A vacuum high heat transfer anti-adhesion and stable cushion layer of this embodiment is a composite layer structure, which sequentially includes a bearing substrate layer, an adhesive layer and an anti-adhesion layer from the inside to the outside; the bearing substrate layer has a grid size of 1mm×1mm. , The thickness of 1mm glass fiber cloth layer, the adhesive layer is a paraffin layer with a thickness of 0.5mm, and the anti-stick layer is a compound oxide composed of magnesia, calcium oxide and lutetium oxide according to the weight ratio of 1:2:0.5 layer, wherein the particle size of magnesia is 0.1mm-1mm; the particle size of calcium oxide is 50μm-500μm; the particle size of lutetium oxide is 50μm-500μm.

[0031] The preparation process of the vacuum high heat transfer anti-adhesion and stable cushion layer of the present embodiment is carried out in sequen...

Embodiment 2-4

[0036] Example 2-4 Vacuum high heat transfer anti-blocking and stable cushion and its preparation process

[0037] Embodiment 2-4 is respectively a kind of vacuum high heat transfer anti-adhesion and stable cushion layer and preparation process thereof, and the structure of cushion layer and preparation process are similar to embodiment 1, and the difference is only: the parameters in the preparation process are different, see specifically The following table.

[0038]

Embodiment 5

[0039] Example 5 Thermal Conductivity Test of Cushion Layer

[0040]In this example, the vacuum heating heat conduction test was carried out on the cushion layer prepared in Example 1. The test method was as follows: in a carbon tube furnace, the cushion layer was placed between the crucible and the graphite heating body, and a temperature measuring thermocouple was placed at the bottom of the crucible. The inside of the furnace body is evacuated to 0.001MPa, and then programmed to heat up at a heating rate of 1°C / min. Read the thermocouple readings. Under the same test conditions, the thermocouple degrees without the cushion are compared and analyzed, and the result is obtained. figure 1 Shown curve, in the figure: curve A is the test curve without the cushion layer, curve B is the test curve with the cushion layer added, and curve C is the program test curve.

[0041] Depend on figure 1 It can be seen that, when the temperature is lower than 250°C using the heating curve A ...

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Abstract

The invention discloses a vacuum high heat transfer anti-adhesion stable cushion layer and its preparation process. The cushion layer sequentially includes a bearing base layer, an adhesive layer and an anti-sticking layer from the inside to the outside, and the bearing base layer has a grid size of 0.6 mm. ×0.6mm~1.7mm×1.7mm, glass fiber cloth layer with a thickness of 0.1mm~2mm; the adhesive layer is a paraffin layer with a thickness of 0.01mm~0.6mm, the anti-adhesive layer is a compound oxide layer, and the cushion layer has good strength And physical properties, high chemical stability, can ensure no chemical reaction with molten metal, ensure product quality, and have good heat permeability; the invention also discloses a vacuum high heat transfer anti-adhesion stabilizing pad The preparation process of the layer has the advantages of simple process flow, easy control, low power consumption, and easy industrial production. The invention is applicable to smelting at 800-1700°C, and is used for barrier and anti-adhesion with other metals in the smelting process.

Description

technical field [0001] The invention belongs to the technical field of metallurgical equipment supplies, and relates to a cushion layer and a preparation process thereof, in particular to a vacuum high heat transfer anti-adhesion and stable cushion layer and a preparation process thereof. Background technique [0002] In the production of metallurgical industry, the adhesion phenomenon between products and production equipment and between products has always been a common factor that plagues product quality and even causes safety production accidents. Most of them involve a high temperature environment above 1000 °C. At this temperature, it is easy to form a eutectic between metals, which makes the phenomenon of "welding" between products and products, products and production equipment. The appearance of this phenomenon not only affects product quality. At the same time, it will also cause certain damage to the equipment and form a safety hazard. [0003] Because most of th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M11/74D06M11/44D06M11/45
CPCD06M11/74D06M11/44D06M11/45
Inventor 赵鑫可丹丹胡锋刘阳蔡颖
Owner INNER MONGOLIA UNIV OF SCI & TECH
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