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A monorail inspection robot system for belt conveyors in extreme environments

A belt conveyor and inspection robot technology, applied in the direction of conveyor objects, conveyor control devices, manipulators, etc., can solve the problems of complex installation structure of cameras and boxes, affecting work efficiency, and complicated parts, etc., to improve work efficiency. Safety, reduced maintenance and production costs, quick assembly and disassembly effect

Active Publication Date: 2020-07-14
湖南中矿金禾机器人研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this patent discloses a hanging fixing method, this fixing method is only suitable for a specific I-shaped track, and the power unit and the camera are respectively installed on the upper and lower parts of the box body. The installation structure of the camera head and the box body is complex and difficult to disassemble. It is extremely inconvenient, and in terms of power control, it is necessary to replace internal components to achieve power increase, which makes the parts complicated and affects work efficiency

Method used

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  • A monorail inspection robot system for belt conveyors in extreme environments
  • A monorail inspection robot system for belt conveyors in extreme environments
  • A monorail inspection robot system for belt conveyors in extreme environments

Examples

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Effect test

Embodiment 1

[0039] A monorail inspection robot system for belt conveyors in extreme environments, including an angle steel track 2 composed of mutually perpendicular upper sides 21 and lower sides 22 , a tractor 5 and a detection vehicle 6, the tractor 5 and the probe car 6 are connected by a connection assembly 10, wherein the connection assembly 10 can be a universal joint; the tractor 5 and the probe car 6 are erected on the angle steel track 2 and can walk along the angle steel track 2, and the tractor 5 A power supply device 4 is connected, and the detection device 7 is connected to the detection vehicle 6 , and the power supply device 4 supplies power for the tractor 5 and the detection device 7 at the same time.

[0040] In this embodiment, the tractor 5 includes 2 suspension wheels 14, 2 traction wheels 15, a first sealed box 9 and a power assembly, the first sealed box 9 is arranged above the angle steel track 2, and the power assembly is arranged at the second In a sealed casing...

Embodiment 2

[0052] A monorail inspection robot system for belt conveyors in extreme environments, including an angle steel track 2 composed of an upper side 21 and a lower side 22 perpendicular to each other, two tractors 5 and a detection vehicle 6, the tractor 5 and the probe vehicle 6 are connected through a connection assembly 10, and two adjacent tractor vehicles 5 are connected through a connection assembly 10, wherein the connection assembly can be a universal joint; the tractor vehicle 5 and the probe vehicle 6 are erected on the angle steel On the track 2 and can walk along the angle steel track 2, the tractor 5 is connected with a power supply device 4, and the detection vehicle 6 is connected with a detection device 7, and the power supply device 4 supplies power for the tractor 5 and the detection device 7 at the same time.

[0053] In this embodiment, the tractor 5 includes 2 suspension wheels 14, 2 traction wheels 15, a first sealed box 9 and a power assembly, the first seale...

Embodiment 3

[0065] A monorail inspection robot system for belt conveyors in extreme environments, including an angle steel track 2 composed of an upper side 21 and a lower side 22 perpendicular to each other, two tractors 5 and two detection vehicles 6, wherein, The tractor 5 and the probe vehicle 6 are arranged alternately, and the tractor 5 and the probe vehicle 6 are connected through a connection assembly 10. In specific operations, the connection assembly can be a universal joint; the tractor 5 and the probe vehicle 6 are erected on On the angle steel track 2 and can walk along the angle steel track 2, the tractor 5 is connected with a power supply device 4, and the detection vehicle 6 is connected with a detection device 7, and the power supply device 4 supplies power for the tractor 5 and the detection device 7 at the same time.

[0066] In specific operations, a detection device 7 can be used as a backup device, and when another detection device 7 breaks down, the detection device ...

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Abstract

The invention discloses a single-track inspection robot system for belt conveyors in extreme environments, which includes an angle steel track composed of mutually perpendicular upper and lower sides, at least one tractor and at least one detection vehicle. The tractor and the detection vehicle are connected through a connection assembly. The tractor and the detection vehicle are erected on the angle steel track and can walk along the angle steel track. The tractor is connected with a power supply device, and the detection vehicle is connected with a detection device, and the power supply device is also electrically connected to the detection device. The present invention replaces the original manual inspection, and uses robots to monitor the temperature, noise level, surface wear, deformation, micro-cracks and jamming of conveyor belt rollers to realize fault detection, early warning and remaining life estimation of rollers. Provide a basis for planned repairs and timely replacements, thereby reducing maintenance costs and production costs, and improving personnel safety at work.

Description

technical field [0001] The invention belongs to the field of industrial automation, in particular to a monorail inspection robot system used for belt conveyors in extreme environments. Background technique [0002] Robot technology and its driver technology, as a strategic high-tech technology, have a strong driving force and technical radiation for future emerging industries. It is of far-reaching significance to improve emergency response capabilities and improve people's livelihood. At present, robots have been widely used in the field of human-computer interaction. For example, in the industrial field, robots have begun to participate in human labor and cooperate with people to complete tasks; in the service industry, catering service robots and humanoid robots have also been launched. In the extreme environment of the mine, due to the characteristics of high temperature and high humidity, and the presence of toxic and harmful gases, it is not suitable for human beings ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B65G43/00B25J5/02
CPCB25J5/02B65G43/00B65G2207/40
Inventor 胡业民李开一王明和杨忠炯周科平
Owner 湖南中矿金禾机器人研究院有限公司
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