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Prefabricated component production line

A prefabricated component and production line technology, which is applied in the direction of manufacturing tools, ceramic molding workshops, ceramic molding machines, etc., can solve the problems of many workers' work procedures, large production line area, and waste of investment costs, so as to improve the production capacity per unit area and reduce the cost of production. The effect of factory area and ensuring production efficiency

Inactive Publication Date: 2020-03-13
筑友智造智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It takes 2-3 days for each table form to produce a prefabricated component, so producing multiple prefabricated components at the same time will occupy multiple table forms, resulting in a large production line
The advantage of fixed table formwork production is that it can be applied to the production of prefabricated components of different structural types, and the production organization method is flexible; the disadvantage is that there are many working procedures for workers at a single station, low production efficiency, and low production capacity per unit area
[0005] In the prior art, the fixed table formwork production method and the assembly line production method of prefabricated components have their own advantages and disadvantages. Due to the scarcity of land resources and the uneven development of various regions, the current mainstream prefabricated component production line layout mode (large area, large investment) , large production capacity) cannot adapt to all situations, such as insufficient local demand for prefabricated components, shortage of land resources, limited capital investment, which cannot meet the heavy assets and high cost investment of building a factory, etc.
The existing prefabricated component production line layout method still has the problem of insufficient sustainability. When the prefabricated component production line is shut down, most of the equipment in the assembly line, such as the transmission system, cannot be recycled and reused, resulting in high investment cost waste

Method used

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  • Prefabricated component production line
  • Prefabricated component production line
  • Prefabricated component production line

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] See attached figure 1 to attach image 3 As shown, the prefabricated component production line in this embodiment includes a first area 1, a second area 3 and a curing kiln 2, the first area 1 and the second area 3 are arranged side by side, and the curing kiln 2 is adjacent to the ends of the two; the second An area 1 includes a plurality of fixed stations 4 arranged in rows, a table form placed above the fixed stations 4, a horizontal track 5 parallel to the fixed stations 4, and each fixed station 4 is provided with a The vertical track 6, the master car 7, the master car 7 transports the table mold to the curing kiln 2 through the horizontal track 5 and the vertical track 6; the second area 3 includes a plurality of flow stations 13, connecting a plurality of flow The horizontal conveying line of the station 13, the table molds that have completed the curing process in the curing kiln 2 circulate in each mobile station 13 along the transverse conveying line. In th...

Embodiment 2

[0058] See attached Figure 7 As shown, the production line in this embodiment is roughly the same as in Embodiment 1, the difference is that a plurality of fixed stations 4 are arranged in parallel rows, and a horizontal track is arranged between every two rows of fixed stations 4 5, each horizontal track 5 is provided with a mother car 7. When producing prefabricated components with a simple structure, due to the short time-consuming procedures such as setting side forms and placing pre-embedded reserved parts, the idle rate of mobile stations 13 in the second area 3 is relatively high; at the same time, in low temperature weather such as winter The initial setting time of fixed station 4 in the first area 1 is relatively long, and it is also easy to cause the idle rate of mobile station 13 in the second area 3 to increase. Therefore, arranging multiple rows of fixed stations 4 can increase the production capacity of the first region 1, thereby improving the degree of coord...

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Abstract

The invention provides a prefabricated component production line. The prefabricated component production line comprises a first area, a second area and curing kilns, and the curing kilns are arrangedat one ends of the first area and the second area in an adjoining neighbor mode side by side; the first area comprises a plurality of fixed stations arrayed in rows, bench formworks placed on the upper parts of the fixed stations, a horizontal track parallel to the fixed stations, a vertical track arranged on each fixed station and perpendicular to the horizontal track, and a child-mother vehicle,and the child-mother vehicle conveys the bench formworks into the curing kilns through the horizontal track and the vertical tracks; and the second area comprises a plurality of flowing stations anda transverse conveying line connecting the multiple flowing stations, and the bench formworks subjected to curing procedures in the curing kilns are circulated on all the flowing stations along the transverse conveying line. The prefabricated component production line can be suitable for production of prefabricated components with different structural types, has flexible production and organization modes, and can also achieve assembly line operation, the bench formworks enter the curing kilns for three-dimensional storage and curing, and the advantages of both a fixed bench formwork productionline process and an assembly line production process are achieved.

Description

technical field [0001] The invention belongs to the technical field of prefabricated component production, and relates to a prefabricated component production line. Background technique [0002] With the rapid development of the prefabricated construction industry, all parts of the country are required to increase the assembly rate of buildings. Due to the limited transportation radius of prefabricated components (generally covering within 200 kilometers near the factory), it is necessary to build a large number of prefabricated component production factories. The production process form and process flow of prefabricated components are the main factors affecting the factory floor area and unit area capacity. At present, there are two main forms of process layout of prefabricated component production lines in the market: assembly line production mode and fixed table formwork production mode. [0003] The characteristic of the assembly line production method is that the table...

Claims

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Application Information

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IPC IPC(8): B28B15/00
CPCB28B15/00
Inventor 杨军宏张景明黄岸王尤毅
Owner 筑友智造智能科技有限公司
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