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Electric valve fault detection method based on LSTM model

An electric valve and fault detection technology, applied in neural learning methods, biological neural network models, valve devices, etc., can solve problems such as insufficient long-term memory ability, gradient explosion, RNN gradient disappearance, etc., to achieve convenient maintenance and rectification, real-time performance High, the effect of reducing a lot of work

Inactive Publication Date: 2019-12-31
CHINA PETROLEUM & CHEM CORP +2
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Recurrent Neural Network (RNN) introduces the concept of time series into the design of network structure. The interconnection structure between hidden layers reflects the mutual influence relationship between time series, but RNN has gradient disappearance, gradient explosion and long-term memory capacity. And other issues

Method used

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  • Electric valve fault detection method based on LSTM model
  • Electric valve fault detection method based on LSTM model
  • Electric valve fault detection method based on LSTM model

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Embodiment Construction

[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments.

[0038] Such as figure 1 As shown, a kind of electric valve fault detection method based on LSTM model of the present invention comprises the following steps:

[0039] Step S1: Detect the characteristic data when the valve is working in real time, and collect the characteristic data into the fault diagnosis processor through the 8-channel high-precision VGA signal acquisition card, and the acquisition step is 0.2s.

[0040]Among them, the characteristic parameters include motor current I, voltage U, working power P, output torque T, coil temperature...

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Abstract

The invention discloses an electric valve fault detection method based on an LSTM model, and the method comprises the following steps: detecting the feature data of a valve during operation in real time, and collecting the feature data into a fault diagnosis processor through an eight-channel high-precision VGA signal collection card; setting a dynamic time window, extracting time series data withequal length as a sample of a data set, and making a diagnosis data training set; establishing an LSTM fault detection network model, and training by adopting a back propagation algorithm according to the LSTM fault detection model; and detecting the fault of the electric valve in real time, enabling the fault type corresponding to the maximum value of the output vector element to serve as the fault detection result of the electric valve, displaying the fault detection result on a liquid crystal display screen, and if detecting that a certain electric valve breaks down, triggering a buzzing alarm and a fault signal lamp at the same time to remind monitoring personnel. The intelligent level of the electric valve is improved, a large amount of work of manual detection is omitted, the real-time performance is high, and the industrial requirement is met.

Description

technical field [0001] The invention relates to the technical field of electric valves, in particular to an LSTM model-based fault detection method for electric valves. Background technique [0002] In most industrial fields, valves are one of the essential components. Nowadays, electric valves are widely favored in chemical, petroleum, natural gas and other industries due to their advantages of large torque and the ability to be used in high temperature and high pressure media control. However, in a real industrial environment, a considerable part of the valves will have internal and external leakage or leakage failure due to long-term use, wear, corrosion or other reasons. If it is not discovered and dealt with in time, it will lead to media leakage, environmental pollution and even catastrophic accidents such as fire and explosion. The traditional mechanism of valve fault diagnosis is to inspect and inspect the maintenance workers at a certain period of time. This metho...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/62G06N3/04G06N3/08F16K37/00
CPCG06N3/08F16K37/0041G06N3/045G06F18/2431G06F18/214
Inventor 田中山赖少川杨昌群牛道东李育特林元文李永钧何俊
Owner CHINA PETROLEUM & CHEM CORP
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