Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A method for manufacturing an integrated sealed electric stack

A manufacturing method and stack technology, applied in the field of manufacturing, can solve the problems affecting the performance and operating life of the stack, the assembly effect is affected, and the requirements are higher, so as to improve the success rate and efficiency of assembly, reduce uncertain factors, and solve technical problems. The effect of defects

Active Publication Date: 2021-06-25
TSINGHUA UNIV +1
View PDF12 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there are several problems with this kind of sealing: 1) Generally, this kind of sealing process adopts the non-in-situ method to form the gasket, that is, first use other molds to make the gasket, and then use the formed gasket by dispensing or other methods. bonded in the seal groove to form a seal
It can be seen that the process is relatively complicated on the one hand; on the other hand, the sealing gasket is bonded to the sealing groove of the bipolar plate by dispensing or other methods, which changes the depth of the sealing groove, seriously affects the assembly process parameters, and increases If the pressure on the sealing wire during packaging is increased, it may cause mechanical damage to the bipolar plate due to excessive stress, and also affect the performance of the stack; in addition, use dispensing or other processes to bond the gasket to the sealing In the tank, there are high requirements for dispensing or other bonding processes. At present, the cell stack assembled by this method often fails to assemble the cell stack due to the difference in the height of the protruding bipolar plate after the gasket is bonded.
2) Using this sealing process, the sealing of the stack and the final assembly effect are dynamic, that is, within a certain deformation range of the gasket, the stack can be sealed, but the final energy of the stack may be different, so this The sealing method, on the one hand, requires very high assembly parameters, the size of the assembly force, the process of the press-fitting process, and the position of the press-fitting all affect the final assembly effect; on the other hand, due to the bipolar plate, gasket, upper and lower ends There is a certain tolerance in the thickness of the plate and the pressing plate. After assembly, the deformation of the membrane electrode in the stack is bound to be different, which will directly affect the performance and operating life of the stack.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Embodiment 1, manufacture 20kw stack module

[0014] 1) According to the drawing design, produce a 20kw electric stack, the width of the cathode and anode sealing grooves of the bipolar plates of the electric stack is 4mm, the groove depths are 0.5mm and 0.3mm respectively, the effective area of ​​the membrane electrode is 230cm2, and the thickness of the membrane electrode edge protection is 0.125mm PET material, the membrane electrode edge protection thickness after packaging is 0.25mm.

[0015] 2) Use a precision online dispensing machine to perform dispensing operations on the cathode and anode sealing grooves of the bipolar plate. The glue used is polyolefin glue. The width of the cathode dispensing is 3mm, the height is 0.6mm, and the width of the anode dispensing is 3mm, height 0.4mm.

[0016] 3) Assembling a 20kw electric stack requires 136 single cells. The 136 bipolar plates and membrane electrodes are cross-stacked according to the sandwich structure, and a ...

Embodiment 2

[0018] Embodiment 2, manufacture 36kw stack module

[0019] 1) According to the blueprint design, produce a 36kw electric stack module, the average width of the cathode and anode sealing grooves of the electric stack bipolar plate is 3.5mm, the groove depth is 0.4mm, the effective area of ​​the membrane electrode is 330cm2, and the membrane electrode edge protection material is 0.15mm thick PEN material, the membrane electrode edge protection thickness after packaging is 0.3mm. The size of the bipolar plate is 340*150mm, and a 0.8mm hole is processed in the middle of the short sides on both sides of the bipolar plate, and the hole is respectively connected with the sealing groove of the cathode and anode.

[0020] 2) Assembling a 36kw electric stack requires 170 single cells. The 170 bipolar plates and membrane electrodes are cross-stacked in a sandwich structure, and a pressure of about 2100kg is applied. At this time, the thickness of the electric stack will not change.

[...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for manufacturing an integrated sealed electric stack, which belongs to the field of manufacturing technology. The manufacturing method includes: 1) completing the processing of the bipolar plate and the processing of the membrane electrode according to the stack design drawings; 2) adopting an in-situ online dispensing process, that is, dispensing operations are performed on both sides of the bipolar plate; 3 ) adopts in-situ online glue filling process. The process route of bipolar plate equidistant sealing, glue filling or dispensing in-situ encapsulation provided by the present invention fundamentally solves the technical defects existing in the current stack assembly process; The steady-state sealing process simplifies the assembly process, reduces the influence of factors such as labor and dimensional tolerances on the stack assembly, and improves the consistency, safety, durability and production efficiency of the stack.

Description

technical field [0001] The invention belongs to the field of manufacturing technology, and in particular relates to a manufacturing method of an integrated sealed stack. Background technique [0002] Fuel cell is a kind of energy conversion device, which converts the chemical energy stored in fuel and oxidant directly into electrical energy according to the electrochemical principle. It has the advantages of high power generation efficiency and less environmental pollution, and has a wide application prospect. Due to the limited output power of fuel cell single cells, in practical applications, several single cells need to be stacked like "building blocks" to form a fuel cell stack to meet the corresponding power, voltage, and current requirements. The fuel of the fuel cell is generally hydrogen, methanol, methane, air or oxygen as the oxidant. Among them, the fuel and the oxidant cannot be in direct contact and must be separated by a sealing device, otherwise the safety of ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01M8/0271H01M8/0284
CPCH01M8/0271H01M8/0284Y02E60/50Y02P70/50
Inventor 雷一杰刘畅王诚穆怀萍张向东王建龙
Owner TSINGHUA UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products