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A remote operation and maintenance management system and method for industrial manufacturing equipment

An operation and maintenance management, operation and maintenance management platform technology, applied in manufacturing computing systems, transmission systems, digital transmission systems, etc., can solve problems such as uneven utilization of equipment, low equipment utilization, affecting production progress, etc., to improve the operating state The effect of monitoring ability, reducing operation and maintenance costs, and reducing equipment failure rate

Inactive Publication Date: 2019-06-04
CHINA ELECTRONIS TECH INSTR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] On the one hand, the operation status of the equipment is manually recorded by the operator, and the operation and maintenance management personnel cannot grasp the operation status of the equipment at the first time, so it is impossible to perform predictive maintenance and adjust the production plan according to the real-time operation status of the equipment. Avoid failures and easily cause unbalanced utilization of equipment;
[0007] On the other hand, the maintenance and repair of equipment mostly adopts regular inspection and maintenance after failure.
Regular inspections are greatly affected by the time interval. If the time interval for maintenance is too short, it will cause a substantial increase in maintenance work. If the time interval is long, it will be difficult to find problems such as technical index decline and imperfect functions in time; Maintenance after failure will greatly increase the cost of operation and maintenance, and will easily affect the production schedule
[0008] Under the existing production and manufacturing conditions, there are problems such as opaque operation status and low equipment utilization rate of industrial manufacturing equipment, and it is impossible to realize remote monitoring of operation status and efficient operation and maintenance guarantee

Method used

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  • A remote operation and maintenance management system and method for industrial manufacturing equipment
  • A remote operation and maintenance management system and method for industrial manufacturing equipment
  • A remote operation and maintenance management system and method for industrial manufacturing equipment

Examples

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Embodiment 1

[0067] In the technical solutions disclosed in one or more embodiments, such as figure 1 As shown, the remote operation and maintenance management system described in this disclosure is composed of six types of nodes: cloud platform, operation and maintenance center, management center, manufacturing node, maintenance support node, and technical expert node. Among them, the cloud platform deploys a relational database system, FTP Server software and remote measurement and control service middleware (referred to as RTC), provide efficient, stable, safe and reliable database management services, FTP services and publish / subscribe services; all nodes except the cloud platform are equipped with production and manufacturing operation and maintenance management based on state monitoring On the network terminal computer of the platform (referred to as CMMAPP), users of different nodes log in to CMMAPP with different user rights to perform their own work; in addition, the production and...

Embodiment 2

[0090] This embodiment provides an operation and maintenance management method based on the above-mentioned remote operation and maintenance management system, such as figure 2 The first flow chart shown includes the following steps:

[0091] The manufacturing node receives the manufacturing task, collects the completion status data of the production task and the operation status data of the manufacturing equipment in real time, and records the status data of the equipment operation and the completion status data of the production task by category and publishes it to the cloud platform layer in real time;

[0092] The manufacturing node judges the operating status of the equipment based on the collected operating status data, and publishes the operating status to the cloud platform;

[0093] The cloud platform transmits the status data based on publish / subscribe service, receives the data released by the manufacturing node, and sends the running status data or production task...

Embodiment 3

[0096] This embodiment provides an operation and maintenance management method based on the above-mentioned remote operation and maintenance management system, such as image 3 The second flow chart shown includes the following steps:

[0097] The operation and maintenance center node receives the data released by the production and manufacturing nodes sent by the cloud platform according to the set data publishing and subscription information, and displays the corresponding production and manufacturing node operation status data;

[0098] The operation and maintenance center node judges whether the equipment is running abnormally according to the received data released by the manufacturing node, and generates corresponding reminder information according to the judgment result and sends it to the manufacturing node, maintenance support node or technical expert node.

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Abstract

The invention provides a remote operation and maintenance management system and method for industrial manufacturing equipment. By deploying a a remote measurement and control service middleware on a cloud platform, deploying a production and manufacturing operation and maintenance management platform on each node and deploying a measurement and control task action processing assembly on the production and manufacturing equipment, a remote transmission and interaction link of equipment state data and production data is broken through, and remote real-time state monitoring of the equipment and efficient operation and maintenance in the production and manufacturing process are achieved. The operation state monitoring capability and the equipment utilization rate of the industrial manufacturing equipment are effectively improved, the equipment failure rate is reduced, and the operation and maintenance cost is reduced while the equipment efficiency is improved.

Description

technical field [0001] The present disclosure relates to the technical field related to operation and maintenance, and specifically relates to a remote operation and maintenance management system and method for industrial manufacturing equipment. Background technique [0002] The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art. [0003] With the continuous development of the electronic manufacturing industry, more and more industrial manufacturing equipment is used in the manufacturing process, and the operation status of a considerable degree of industrial manufacturing equipment will directly affect the execution efficiency of the entire manufacturing line. The demand for operation and maintenance is also increasing day by day. Existing industrial manufacturing equipment is generally distributed on various production lines of the factory, and its operation and maintenance are ma...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/00G06Q10/06G06Q50/04H04L12/24H04L29/08
CPCY02P90/30
Inventor 阎涛赵秀才贺稳安郭敏祁帅
Owner CHINA ELECTRONIS TECH INSTR CO LTD
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