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Biological activity ceramic bracket with heterogeneous porous bionic natural bone structure and preparation method of biological activity ceramic bracket

A technology of bioactive ceramics and bioceramics, which is applied in the field of 3D printing, can solve the problems of reducing the yield of fired products, the inability to accurately control the pore size of heterogeneous porous structures, and fractures, and achieve the effect of continuous change

Inactive Publication Date: 2019-05-28
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the late sintering process, residual stress will be formed at the gradient layer, which makes it easy to form fractures at the interface of the gradient layer when the bracket is implanted into the load-bearing part; (2) Tang, et al tried to use centrifugal casting combined with directional freezing casting technology to make the slurry The aluminum oxide particles in the mold move from the center to the periphery of the mold under the action of centrifugal force, and finally obtain a heterogeneous porous structure with a stable gradient distribution due to the ceramic viscosity and the electrostatic repulsion of the particles themselves (Tang, Yufei, Cong Wu, and Kang Zhao .Ceramics International (2017); In summary, it can be found that there are three problems in the use of these traditional preparation processes: (1) the pore size of the heterogeneous porous structure cannot be precisely controlled; (2) the connectivity of the pores cannot be guaranteed; ( 3) Fractures are prone to occur at the interface of the gradient layer, which greatly reduces the yield of fired products

Method used

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  • Biological activity ceramic bracket with heterogeneous porous bionic natural bone structure and preparation method of biological activity ceramic bracket
  • Biological activity ceramic bracket with heterogeneous porous bionic natural bone structure and preparation method of biological activity ceramic bracket
  • Biological activity ceramic bracket with heterogeneous porous bionic natural bone structure and preparation method of biological activity ceramic bracket

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The preparation of a kind of heterogeneous porous (pore diameter is 50-1200 μm from outside to inside) biomimetic natural bone structure bioactive ceramic support is as follows:

[0034] Step 1: Synthesis of β-tricalcium phosphate powder for 3D printing

[0035] (1) 850.14g Ca(NO 3 ) 2 4H 2 O and 180g PEG (6000) were dissolved in deionized water, stirred at room temperature to obtain a 0.3M calcium source solution;

[0036] (2) 316.944g, 0.2M (NH 4 ) 2HPO 4 The solution is added dropwise to (1) the calcium source solution, and the pH value of the solution is adjusted to 6.5 with ammonia water to form a precipitate;

[0037] (3) stirring for 8 hours, aging for 1 day, washing with deionized water until neutral;

[0038] (4) Freeze-drying for 2 days and incubating at 700°C for 2 hours to obtain spherical β-tricalcium phosphate powder;

[0039] Step 2: Preparation of high solid content slurry (solid content is 45vt%)

[0040] (1) 7ml deionized water is added in the...

Embodiment 2

[0051] The preparation of a kind of heterogeneous porous (pore diameter is 250-2000 μm from outside to inside) bionic natural bone structure bioactive ceramic scaffold is as follows:

[0052] Step 1: Synthesis of β-tricalcium phosphate powder for 3D printing

[0053] (1) 1700.28g Ca(NO 3 ) 2 4H 2 O and 360g PEG (6000) were dissolved in deionized water, stirred at normal temperature to obtain a 0.6M calcium source solution;

[0054] (2) 633.888g, 0.4M (NH 4 ) 2 HPO 4 The solution is added dropwise to (1) the calcium source solution, and the pH value of the solution is adjusted to 7 with ammonia water to form a precipitate;

[0055] (3) stirring for 10 hours, aging for 2 days, washing with deionized water until neutral;

[0056] (4) Freeze-drying for 3 days and incubating at 800° C. for 3 hours to obtain spherical β-tricalcium phosphate powder;

[0057] Step 2: Preparation of high solid content slurry (solid content is 48vt%)

[0058] (1) 9ml deionized water is added in...

Embodiment 3

[0069] The preparation of a kind of heterogeneous porous (pore diameter is 400-3000 μm from outside to inside) bionic natural bone structure bioactive ceramic support is as follows:

[0070] Step 1: Synthesis of β-tricalcium phosphate powder for 3D printing

[0071] (1) 8500.14g Ca(NO 3 ) 2 4H 2 0 and 1800g PEG (6000) were dissolved in deionized water, stirred at normal temperature to obtain a 3M calcium source solution;

[0072] (2) 3169.44g, 2M (NH 4 ) 2 HPO 4 The solution is added dropwise to (1) the calcium source solution, and the pH value of the solution is adjusted to 6.8 with ammonia water to form a precipitate;

[0073] (3) stirring for 12 hours, aging for 3 days, washing with deionized water until neutral;

[0074] (4) Freeze-drying for 4 days and incubating at 800° C. for 3 hours to obtain spherical β-tricalcium phosphate powder;

[0075] Step 2: Preparation of high solid content slurry (solid content is 55vt%)

[0076] (1) 9ml deionized water is added in t...

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Abstract

The invention discloses a biological activity ceramic bracket with a heterogeneous porous bionic natural bone structure and a preparation method of the biological activity ceramic bracket. According to the preparation method of the biological activity ceramic bracket, biological activity ceramic slurry is directly printed and molded by virtue of an advanced direct extrusion molding technology, a porous structure of continuous changing from external compactness to internal loose is established, and bionics of the natural bone structure is realized. The preparation method of the biological activity ceramic bracket comprises the following steps of (1) preparation of biological activity ceramic powder for 3D printing, (2) preparation of the biological activity ceramic slurry, (3) printing of the biological activity ceramic bracket with the heterogeneous porous bionic natural bone structure, and (4) drying and sintering of the bracket, and the biological activity ceramic bracket with the heterogeneous porous bionic natural bone structure is obtained. According to the biological activity ceramic bracket with the heterogeneous porous bionic natural bone structure and the preparation method of the biological activity ceramic bracket, the self-regulating biological activity ceramic powder special for 3D printing is adopted, the advantage of 3D printing technology is combined, accurate control of gradient pore size of the ceramic bracket is realized, the problem of heterogeneous structure accurate establishment is solved, and great significance is achieved for regeneration and repairof bone defects.

Description

technical field [0001] The invention relates to the field of 3D printing, in particular to a bioactive ceramic support with a heterogeneous porous bionic natural bone structure and a preparation method thereof. Background technique [0002] Trauma, disease, and the aging of the population in recent years have led to an increasing number of patients with bone defects. The development of bone tissue engineering provides a new method for clinical bone defect treatment. Calcium phosphate ceramics have become the most potential artificial bone substitute materials because of their similar chemical composition and crystal structure to the inorganic minerals in natural bone. In addition to chemical composition, a good scaffold for bone tissue engineering should also mimic the structure of natural bone. Natural bone consists of dense cortical bone on the outside and cancellous bone that is loose and porous on the inside. Bone compact is composed of multiple layers of closely arra...

Claims

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Application Information

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IPC IPC(8): C04B35/447B33Y10/00B33Y70/00B33Y80/00C04B38/00
Inventor 王迎军刁静静赵娜如
Owner SOUTH CHINA UNIV OF TECH
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