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Electric spark machining stability and energy consumption state optimization decision-making system and method based on deep learning

A state optimization and processing state technology, applied in the direction of electric processing equipment, manufacturing computing system, metal processing equipment, etc., can solve the problems of low energy utilization rate and high energy consumption in EDM

Active Publication Date: 2019-03-01
ZHENGZHOU UNIVERSITY OF LIGHT INDUSTRY
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AI Technical Summary

Problems solved by technology

With the surge of global carbon emissions and the depletion of energy sources, the development of "green economy" has become a global hotspot. Especially for EDM rough machining of large workpieces, how to make EDM run in a stable and energy-saving state for a long time is very urgent

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  • Electric spark machining stability and energy consumption state optimization decision-making system and method based on deep learning
  • Electric spark machining stability and energy consumption state optimization decision-making system and method based on deep learning
  • Electric spark machining stability and energy consumption state optimization decision-making system and method based on deep learning

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Embodiment Construction

[0123] The present invention will be further described below in conjunction with embodiment (accompanying drawing):

[0124] as attached figure 1 As shown, the function of each module of the EDM stability and energy consumption state optimization decision-making platform based on deep learning and the logical relationship between each module are proposed.

[0125]The data preprocessing module is used to extract, clean, fuse and reduce the EDM data obtained by the electronic control device of the EDM machine tool, and optimize the index mining module, processing stability and energy consumption status for subsequent processing stability and energy consumption. The energy consumption state optimization index cluster analysis module, the stable processing state database and the energy-saving discharge state database construction module, and the processing stability and energy consumption state characteristic parameter deep learning module provide basic historical EDM data;

[0...

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Abstract

The invention discloses an electric spark machining stability and energy consumption state optimization decision-making platform based on deep learning. A characteristic screening method is used for excavating and analyzing electric spark machining data, and machining stability and energy consumption state optimization indexes are obtained; a K-medoids algorithm is used for clustering the optimization indexes, the machining stability and energy consumption state distribution condition is obtained, and a stable machining state database and an energy-saving discharge state database are built; historical electric spark machining data are used for training LSTM recurrent neural network deep learning to obtain the real-time electric spark machining state predication value, in combination with statistics characteristic value of the optimization indexes, when it is judged that the current state is the non-normal machining state, the machining stability and energy consumption state is subjected to multi-target optimization, the stability-energy saving machining state comprehensive optimal target value is obtained, and the current machining parameter value is regulated. On the basis of thedeep learning, the stability-energy saving comprehensive optimal electric spark machining parameter optimization decision-making method is given, and electric spark machining runs in the stable and energy-saving state.

Description

technical field [0001] The present invention relates to the field of electrical machining in the field of special machining, and in particular to a decision-making system for optimizing the stability and energy consumption state of electrical discharge machining based on deep learning. Background technique [0002] EDM means that in a certain medium, through the pulse discharge between the tool electrode and the workpiece electrode, an instantaneous high temperature is formed to partially melt and vaporize the workpiece material, thereby realizing material erosion. This processing method does not generate cutting force, is not limited by the tool material, and can process workpieces with ultra-high hardness, brittleness and complex shapes, so it is widely used in molds, aviation industry, medical equipment and other fields. EDM is usually achieved by EDM machine tools. [0003] The main process parameters that characterize the performance of EDM include electrical parameter...

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Application Information

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IPC IPC(8): B23H1/02G06F16/215G06F16/25G06F16/2458G06Q10/04G06Q50/04
CPCB23H1/02G06F2216/03G06Q10/04G06Q50/04Y02D10/00Y02P90/30
Inventor 马军明五一李晓科都金光谢欢王旭曹阳何文斌冯士浩
Owner ZHENGZHOU UNIVERSITY OF LIGHT INDUSTRY
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