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Maintenance device for rail plate production adopting unit assembly-line method, and assembly-line unit

A track slab and flowing water technology, which is applied in the field of rail transportation, can solve problems such as difficulty in adapting to the high-efficiency operation of track slabs, difficulty in ensuring product quality, and low work efficiency, and achieve the effects of improving maintenance efficiency, good product quality, and improving efficiency

Pending Publication Date: 2019-02-22
四川升腾元创机电技术研究有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to overcome the above-mentioned shortcomings of low working efficiency of the existing step-by-step steam curing device in the prior art, difficulty in adapting to the high-efficiency operation of the track plate large-scale factory flow operation and difficulty in ensuring product quality, and provide a The maintenance device and the assembly line for the production of track slabs by the assembly flow method

Method used

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  • Maintenance device for rail plate production adopting unit assembly-line method, and assembly-line unit
  • Maintenance device for rail plate production adopting unit assembly-line method, and assembly-line unit
  • Maintenance device for rail plate production adopting unit assembly-line method, and assembly-line unit

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Effect test

Embodiment 1

[0045] Such as Figure 2-3 As shown, a maintenance device for the production of track slabs by the flow method of the unit according to the present invention includes at least one maintenance channel 1, and the maintenance channel 1 is a rectangular parallelepiped pipeline. Arranged in parallel, the maintenance channel 1 is provided with a guide rail, and the guide rail is used for the movement of the track plate mold 2 in the maintenance channel 1 .

[0046] Both ends of the maintenance passage 1 are provided with gates 14, the maintenance passage 1 is provided with a steam pipe and a temperature sensor, the maintenance passage 1 is provided with cooling components, and the steam pipe is provided with several outlets, so The steam pipeline communicates with a steam generator, and the steam generator is connected with a control component, and the control component is connected with the temperature sensor and the cooling component, and the control component is an industrial com...

Embodiment 2

[0051] Such as Figure 4 Shown, a kind of assembly line of the present invention comprises:

[0052] The track slab mold 2 is used to set the ballastless track slab structure including the reinforcement cage and the prestressed steel bar, and cast the track slab inside it, and the two ends of the prestressed steel bar are respectively screwed to the tension rods, and the tension bars The pull rod extends out of the wall of the track plate mold 2;

[0053] The tensioning device 3 is adapted to the tension rod, and is used for prestressing the prestressed steel bars;

[0054] pouring device, for pouring concrete into the track slab mold 2;

[0055] A vibrating device for vibrating the concrete in the poured track slab mold 2;

[0056] At least one maintenance device as described in any one of the above, used for maintenance of the track slab in the track slab mold 2 after vibration;

[0057] The stretching device 4 is adapted to the tension rod and can rotate the tension rod...

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Abstract

The invention discloses a maintenance device for rail plate production adopting a unit assembly-line method, and an assembly-line unit. The maintenance device comprises a maintenance channel, whereingates are formed in the two ends of the maintenance channel; a steam pipeline and a temperature sensor are arranged in the maintenance channel; a cooling component is arranged in the maintenance channel; an outlet is formed in the steam pipeline; the steam pipeline communicates with a steam generator; the steam generator is connected with a control component; and the control component is connectedwith the temperature sensor and the cooling component. By applying the maintenance device, the cooperative working of the steam generator and the temperature sensor is controlled through the controlcomponent, so that standing, heating, and constant-temperature and cooling maintenance for rail plates located in the independent maintenance channel are realized in one process; moving in each phaseis not needed, so that simultaneous maintenance for one batch of the rail plates is realized; the next batch of rail plates is placed after the maintenance is completed, so that the circulation flow of the rail plates is simplified, and the maintenance efficiency is increased; the maintenance device is applied to the efficient working of factory assembly-line production for the rail plates; and the maintenance device is simple in structure, convenient to use, and good in effect.

Description

technical field [0001] The invention relates to the technical field of rail transportation, in particular to a maintenance device for producing track slabs by a unit flow method and a flow unit. Background technique [0002] In the existing track slab production process, it is necessary to maintain the steel-concrete track slab in the track slab mold, and steam curing is often used. The existing steam curing method adopts a step-by-step method, which is to send the molds containing the track slab to Enter the rest area in the tunnel for low temperature (generally ambient temperature) maintenance for a period of time, then send it to the heating zone in the tunnel for temperature rise (generally from ambient temperature to 45°C) for maintenance, and then send it to the constant temperature zone in the tunnel for constant temperature (generally 45°C) 45°C) for a period of time, and finally sent to the cooling zone in the channel for cooling (generally cooling to ambient temper...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B11/24B28B23/04B28B15/00
CPCB28B11/245B28B15/00B28B23/043
Inventor 吴元文娄景辉税卓平吴志刚
Owner 四川升腾元创机电技术研究有限公司
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