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Hollow blow-molding automobile induction manifold material and preparation method thereof

A technology for intake manifolds and automobiles, which is applied in the field of automobile intake manifold materials and its preparation, and can solve the problem of failure to pass the sealing and high-pressure blasting tests, difficulty in controlling the wall thickness of the intake manifold, and the lateral flow of the melt. Poor tensile properties and other problems, to achieve the effect of easy removal of waste edges, improvement of warping deformation, and improvement of welding strength performance

Pending Publication Date: 2019-02-05
NANJING JULONG SCI&TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for the traditional glass fiber reinforced polypropylene material, many challenges and difficulties are faced when using the blow molding process to prepare the intake manifold. Due to the poor anti-sag performance during the blow molding process of the intake manifold, the product is easily broken during the inflation process. 2. The difference in flow velocity between glass fiber and polypropylene is easily amplified during the blow molding process, resulting in floating on the product surface. At the same time, due to the dispersion of glass fibers and the deformation of parts caused by floating fibers, the welding strength of the manifold is poor, and the later sealing and high-pressure blasting tests cannot be passed smoothly; 3. Due to the poor transverse tensile properties of polypropylene melt , it is difficult to control the wall thickness of the blow molding intake manifold
Therefore, the general qualification rate of glass fiber reinforced polypropylene blow molding intake manifold products is not high

Method used

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  • Hollow blow-molding automobile induction manifold material and preparation method thereof
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  • Hollow blow-molding automobile induction manifold material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Described material composition sees Table 1;

[0036] The production method is

[0037] Step 1: Mix 30 parts of homopolypropylene, 10 parts of copolymerized polypropylene, 5 parts of high-melt polypropylene, 10 parts of bimodal high-density polyethylene, 1 part of acrylic grafted polypropylene, 1 part of glass microspheres, anti-oxidant 3 parts of agent 1010, 0.5 part of silicone, and 0.2 part of polyvinyl pentane were mixed in a mixer for 2 minutes according to parts by weight to obtain a premix;

[0038] Step 2: Add the premix in step 1 to the twin-screw extruder through the hopper, and at the same time, add 50 parts of glass fiber and 1 part of glass microspheres to the extrusion through the first and second side feeding ports respectively. In the machine, stretch and granulate at a temperature of 180-250°C, and the screw speed is 300r / min, to obtain a high-performance polypropylene composite material that can be used for blow molding automobile intake manifolds;

Embodiment 2

[0040] Described material composition sees Table 1;

[0041] The production method is

[0042] Step 1: 50 parts of homopolypropylene, 30 parts of high-melt polypropylene, 1 part of bimodal high-density polyethylene, 1 part of acrylic grafted polypropylene, 1 part of glass microspheres, and 3 parts of antioxidant 1010, 0.5 parts of silicone and 2 parts of aluminum adipate were mixed in a mixer for 6 minutes according to parts by weight to obtain a premix;

[0043] Step 2: Add the premix in step 1 to the twin-screw extruder through the hopper, and at the same time, add 40 parts of basalt fiber and 10 parts of wollastonite to the extrusion through the first and second side feeding ports respectively. In the machine, stretch and granulate at a temperature of 180-250°C, and the screw speed is 550r / min, to obtain a high-performance polypropylene composite material that can be used for blow molding automobile intake manifolds;

Embodiment 3

[0045] Described material composition sees table 1;

[0046] The production method is

[0047]Step 1: 40 parts of homopolypropylene, 20 parts of copolymerized polypropylene, 20 parts of high-melt polypropylene, 5 parts of bimodal high-density polyethylene, 6 parts of acrylate grafted polyethylene, dihard thiodipropionate 0.5 parts of fatty alcohol ester, 3 parts of stearic acid amide, and 1 part of 2,6-phthalic acid cyclic amide were mixed in a mixer for 10 minutes according to parts by weight to obtain a premix;

[0048] Step 2: Add the premix in step 1 to the twin-screw extruder through the hopper, and at the same time add 35 parts of glass fiber and 5 parts of glass microspheres to the extrusion through the first and second side feed ports respectively. In the machine, stretch and granulate at a temperature of 180-250°C, and the screw speed is 800r / min, to obtain a high-performance polypropylene composite material that can be used for blow molding automobile intake manifol...

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Abstract

The invention relates to an automobile induction manifold material and a preparation method thereof and in particular relates to a hollow blow-molding automobile induction manifold material and a preparation method thereof. The material prepared by the invention is prepared from the following components in parts by weight: 40 to 60 parts of polypropylene, 5 to 30 parts of polypropylene with high melt strength, 1 to 10 parts of high-density polyethylene, 30 to 50 parts of reinforcing fiber, 1 to 10 parts of an interface modifying agent, 1 to 10 parts of a flowing synergist, 0.5 to 3 parts of anantioxidant, 0.5 to 4 parts of a lubricating dispersant and 0.2 to 2 parts of a nucleating agent. The invention further discloses the preparation method of the hollow blow-molding automobile induction manifold material. The material provided by the invention has good sag resistance and melt tensile strength; optimized regulation and control of wall thickness of a product can be realized in a blowmolding process of a manifold, so that the material has good mechanical properties and high and low temperature resisting properties; the product has high size stability and good welding performance;compared with a nylon manifold, the weight reduction exceeds 20 percent and same-speed production of an existing molding technology and a post-molding technology are met; furthermore, the preparationmethod has the advantages of shorter molding period, low production cost and high product yield and industrialized production is easy to realize.

Description

technical field [0001] The invention relates to an automobile intake manifold material and a preparation method thereof, in particular to a hollow blow molding automobile intake manifold material and a preparation method thereof. Background technique [0002] The automobile intake manifold is a key component of the automobile engine. At present, the intake manifold materials on the market are mainly glass fiber reinforced nylon materials. Noise, the requirements also include that there is no need to make major changes to the existing mold and part design, it is an environmentally friendly material, and it can meet the same speed production and post-forming process of the existing molding process; coupled with the lower purchase price of the main engine factory, it means Polyamide, that is, nylon, can no longer meet the current demand. [0003] Fiber-reinforced polypropylene has long-term heat resistance and chemical resistance, vibration resistance, high strength, high rigi...

Claims

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Application Information

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IPC IPC(8): C08L23/12C08L23/14C08L23/06C08L51/06C08L83/04C08L23/26C08K13/04C08K7/14C08K7/20C08K7/06C08K7/26
CPCC08L23/12C08L2203/18C08L2205/035C08L2205/025C08L2207/062C08L23/14C08L23/06C08L51/06C08L83/04C08K13/04C08K7/14C08K7/20C08K7/10C08L23/26C08K7/06C08K7/26
Inventor 王滨刘曙阳蒋顶军
Owner NANJING JULONG SCI&TECH CO LTD
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