Automatic sensing and dispatching method of robot welding wire in welding workshop

Abstract

The invention provides an automatic sensing and dispatching method for welding wire of a robot in a welding workshop, which comprises the following steps of: quickly identifying a two-dimensional codecontaining the mode of welding wire stored in a welding wire disc, and sending the welding wire information to a data processor; measuring and calculating the conveying speed of the welding wire whenthe welding wire rotates; sensing the residual amount of the welding wire in real time by utilizing laser ranging, and when the residual amount of the welding wire is less than a set threshold value,sending the residual amount information of the welding wire to the data processor and an alarm module; receiving the signal of insufficient welding wire residual amount by the data processor and sending the information to a stereoscopic warehouse and a data terminal processor; according to the information sent by the data processor, installing the required welding wire on an IGV trolley by the stereoscopic warehouse and sending the information to the trolley, wherein the IGV trolley automatically returns along the original path when the welding wire tray is taken down. According to the invention, the welding wire residual amount sensing module in a wire feeding machine is used for transmitting the residual amount information of the welding wire in real time, and then the IGV trolley is used for distributing the welding wire, so that the automation of dispatching of the welding wire in the workshop is achieved, and the production continuity and high efficiency of the workshop are greatly improved.

Description

technical field [0001] The invention relates to the technical field of automatic communication in a welding workshop and the technical field of mechanical automation, in particular to a method for automatically sensing and dispatching welding materials of a robot in a welding workshop. Background technique [0002] The production automation of the workshop has always been the ultimate goal of continuous improvement of workshop equipment and management. The transportation of ordinary workshop welding consumables relies on manual handling or hoisting by aerial cranes in the workshop. When transporting large equipment or large-volume welding consumables, it is necessary to use a crane for hoisting, but In the actual production of the workshop, most of the materials transferred are small in size and light in weight. If manual handling is used, the production efficiency of the workshop will be greatly reduced. [0003] In a body shop, the most used consumables are different types...

AI Technical Summary

Problems solved by technology

When the welding wire is used up, the operator needs to turn off the welding equipment and go to the material warehouse to manually carry the welding wire, which will significantly reduce the production efficiency. However, the production process and production process of the workshop are becoming more and more complicated. When using manual handling of the welding wire, it is necessary to go to Select the correct type of welding wire required, which not only consumes the physical strength and time of the operator, but also reduces the production efficiency

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