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Ellipse head lining manufacturing process

An elliptical head and manufacturing process technology, applied in the field of elliptical head lining manufacturing technology, can solve the problems of slow construction progress, insufficient assembly accuracy, and long delivery cycle, so as to speed up the construction schedule, reduce labor costs, and achieve assembly high precision effect

Active Publication Date: 2020-10-30
LIUZHOU ELEVEN METALLURGICAL MACHINERY MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] 1. On the one hand, the stamping forming technology is limited by the conditions of use, especially for some large-scale chemical smelting equipment, the required head size is relatively large, and ordinary production equipment cannot produce such a large size head, making it relatively difficult; on the other hand On the one hand, the cost of stamping is high, the delivery cycle is long, and the assembly accuracy is not high enough;
[0009] 2. The splicing method in the form of watermelon petals needs to be cut and debugged, welded and assembled in the head one by one. Not only is the assembly and welding very difficult, but the construction progress is extremely slow, which seriously affects the production progress and delivery schedule.

Method used

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  • Ellipse head lining manufacturing process
  • Ellipse head lining manufacturing process
  • Ellipse head lining manufacturing process

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Effect test

Embodiment

[0057] A manufacturing process for an elliptical head lining, characterized in that it comprises the following steps:

[0058] S1. Making the inner pot lid 1:

[0059] S11. Divide the inner surface of the head 41 into N equal divisions to obtain N equal division areas 401;

[0060] S12. Spot weld a round steel rod 5 equal to the height H1 of the inner surface of the inner surface of the head, and place the center point of the round steel rod on the head according to the size of the opening diameter R1 of the inner pot lid. Draw the outer trajectory line of the lined pot cover on the inner surface, which is the edge line where the lined pot cover overlaps with the inner surface of the head, and remove the round steel rod;

[0061] S13. Measure the radian size and width L of the equally divided area 401:

[0062] S131. In the radial direction, every 1 / 16 of the opening diameter R1 of the lining pot lid is actually measured to measure the radian size of the equally divided area...

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Abstract

The invention relates to a manufacturing process of an inner liner with an oval seal head, which comprises the following steps: S1, manufacturing an inner liner cover, which includes S11, marking theinner surface of the seal head into N equal parts, S12, drawing an outer edge trace line of the inner liner cover on the inner surface of the seal head, S13, measuring the arc size and the width sideL of the marked dividing area, S14, making one piece of watermelon petal inner liner cover sample, S15, making the remaining N-1 piece of watermelon petals inner liner cover samples, and S16, assemblywelding N pieces equal divided watermelon petal inner liner cover samples; S2, manufacturing an inner liner cone; S3, manufacturing an inner liner cylinder body and S4, assembling an oval seal head inner liner. The manufacturing process of the inner liner with an oval seal head adopts the rolling and forming of the plate bending machine, is not limited by the size of the diameter of the seal head, is convenient to manufacture, accelerates the construction period, saves the cost and has high assembly precision; the inner liner of the oval seal head has an anti-wear effect on a pressure container, and effectively prolongs the service life of the pressure container.

Description

technical field [0001] The invention relates to a manufacturing process of a metallurgical pressure vessel inner lining, in particular to a manufacturing process of an elliptical head inner lining. Background technique [0002] In the multi-stage heat exchange and reaction pressure vessels used in the metallurgical industry, due to the continuous and uninterrupted entry and exit of materials, the equipment body is repeatedly washed, which causes serious wear and tear on the equipment, thus affecting the normal design life of the pressure vessel; in order to reduce the erosion of the material on the equipment body Wear and tear is generally taken in the head section 4 of the pressure vessel (including the bottom head 41 and the upper straight cylinder 42, the height of the straight cylinder is generally 25mm, 40mm or 50mm, such as Figure 2-4 As shown), the method of adding an anti-wear head lining (also known as an elliptical head lining) inside to ensure the normal operation...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 张勇李一凡黄世省
Owner LIUZHOU ELEVEN METALLURGICAL MACHINERY MFG
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