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Automotive lightweight rubber damping driving shaft supporting bearing manufacturing method

A technology of rubber shock absorption and supporting bearings, which is applied in the field of auto parts manufacturing, can solve the problems of reducing the performance and service life of engineering plastics, the complex metal structure of plastic structural parts, and the high cost of rubber molds, so as to reduce processing costs and improve mold structure design. Effects of simplification, avoidance of degradation or shape change

Inactive Publication Date: 2019-01-04
WENZHOU LIANJUN VEHICLE PARTS CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the process of making plastic-rubber composite parts is similar to that of traditional metal-rubber parts, but for automotive structural parts, this process has the following defects: According to the traditional process, the plastic bracket and the rubber main spring generally need to be vulcanized simultaneously However, due to the larger bracket and the more complex plastic structural parts compared to the metal structure, the cost of the rubber mold is higher, the edge sealing and pressure retention are more difficult, and the manufacturing process is also more difficult, especially when the plastic bracket and rubber are exposed to high temperature. Vulcanized together in the mold, during the long-term vulcanization process of 5-20 minutes, it is easy to cause degradation or shape change of the plastic, thereby reducing the performance and service life of engineering plastics

Method used

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  • Automotive lightweight rubber damping driving shaft supporting bearing manufacturing method

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Embodiment Construction

[0030] A method for manufacturing lightweight rubber shock-absorbing drive shaft support bearings for automobiles, characterized in that the rubber shock-absorber drive shaft support bearings are composed of a main spring 2 made of rubber, a bracket 1 made of plastic, and a metal frame. The insert 3 is composed of, and the described manufacturing method comprises the following processing steps:

[0031] (1) Vulcanization: Put the main spring into the vulcanization mold for vulcanization treatment, apply a vulcanization pressure of 10-30MPa to the vulcanization mold, control the vulcanization treatment temperature to 120°C, and set the vulcanization treatment time to 30 minutes;

[0032] In this step, the material of the insert 3 is aluminum alloy, and the mixed rubber material used for the main spring 2 is prepared by the traditional mixing process, and the components of the mixed rubber are weighed: 100g natural rubber SVR3L, 5g zinc oxide ZnO, 1.5g Stearic acid, 1g microcrys...

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Abstract

The invention relates to an automotive lightweight rubber damping driving shaft supporting bearing manufacturing method. The method is characterized in that a rubber damping driving shaft supporting bearing comprises a main spring made of rubber, a supporting frame made of plastic and an insert made of metal. The manufacturing method includes steps: (1) vulcanization, to be more specific, subjecting the main spring to vulcanization in a vulcanization mould, applying 10-30MPa vulcanization pressure to the vulcanization mould, controlling the vulcanization temperature in a range of 120-130 DEG C, and setting vulcanization time in a range of 30-35min; (2) gluing, to be more specific, coating the surface of the vulcanized main spring with an adhesive, wherein an adhesive coating is in thickness of 10-15micron; (3) drying, to be more specific, drying the main spring coated with the adhesive in the step (2), wherein the drying temperature is 80-100 DEG C, and drying time is 15-25min.

Description

technical field [0001] The invention relates to the field of automobile parts manufacturing, in particular to a method for manufacturing a lightweight rubber shock-absorbing drive shaft support bearing for automobiles. Background technique [0002] The current energy shortage and environmental pressure are increasing, and the sustainable development of the automobile industry is facing challenges. As an effective means of energy saving, automobile lightweight technology has become one of the important research topics in the development of the automobile industry. At present, there are three main ways to realize the lightweight of automobiles: one is to optimize the structure of automobile chassis, engine and other parts, and the structural design mainly adopts methods such as front-wheel drive, high rigidity structure and ultra-light suspension structure; the other is to use In terms of materials, the weight of automobiles can be reduced through material substitution. In ter...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/14B29C45/17B29C45/72B29C45/76B29C45/78B29C35/02B29L31/04B29K71/00
CPCB29C35/02B29C45/0001B29C45/0005B29C45/14467B29C45/1769B29C45/7207B29C45/76B29C45/78B29C2945/76498B29C2945/76531B29C2945/76561B29K2071/12B29L2031/04
Inventor 戴连忠戴智涵
Owner WENZHOU LIANJUN VEHICLE PARTS CO LTD
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