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Method for making high-freshness soy sauce through starter propagation by bean dregs

A technology of superheated steam puffing and superheated steam, which is applied in food science and other fields, can solve problems that have not been reported in the literature, and achieve significant economic benefits, easy operation, and bright colors

Inactive Publication Date: 2018-04-20
FUJIAN AGRI & FORESTRY UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example: invention patent "A method of making koji with extruded soybean meal and flour mixture" (application number is CN201310649231.0) and invention patent "A method for producing soy sauce by extrusion processing sauce residue resources" (application number is CN201310129657.3), the above two patents have confirmed that extrusion technology can stably control the degree of protein denaturation of raw materials, improve the utilization rate of total nitrogen, and reduce the cost of raw material pretreatment and koji making, but there is no air puffing pretreatment soybean meal production Bibliographical reports on the use of koji in brewing high-fresh soy sauce

Method used

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  • Method for making high-freshness soy sauce through starter propagation by bean dregs
  • Method for making high-freshness soy sauce through starter propagation by bean dregs
  • Method for making high-freshness soy sauce through starter propagation by bean dregs

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Effect test

preparation example Construction

[0035] (1) Preparation of red yeast rice flour: Red yeast rice was purchased from Fujian Gutian County Huasheng Red Yeast Co., Ltd., crushed and passed through a 60-mesh sieve, and its color value and saccharification power were measured with reference to literature. (Zhang Jianwen. Research on the main characteristics of representative red yeast rice in Fujian and its standard formulation [D], Fujian Agriculture and Forestry University, 2011)

[0036] (2) Preparation of seed koji: refer to the literature (Gao Li, Shen Aibin. Research on the preparation process of soy sauce koji [J]. Food Safety Guide, 2014, 7:93), the strain is Aspergillus oryzae Huniang 3.042, and bamboo plaque To prepare seed koji, the number of spores should be more than 1 billion / g koji dry basis, and the spore germination rate should not be less than 90%.

Embodiment 1

[0038] A method for making koji and brewing high-fresh soy sauce with superheated steam-expanded soybean meal, the specific steps are:

[0039] (1) Soybean meal steam pretreatment at atmospheric pressure: Put the peeled non-transgenic soybean meal with an average particle size of 3-5 mm into the steamer, and the steam generated by the boiler is transported into the steamer through an insulated pipeline, the steam pressure is normal pressure, and the temperature at 108°C, adjust the moisture content of soybean meal to 20.4wt%;

[0040] (2) Soybean meal superheated steam puffing treatment: put the soybean meal pretreated by atmospheric pressure steam in the steel mesh loading tray of the expansion chamber, and the thickness of each soybean meal layer is controlled at 1.5-2cm; close the expansion chamber, and turn on the vacuum pump to pump the expansion chamber. After the vacuum reaches 30Pa, turn off the vacuum pump; feed superheated steam with a temperature of 181°C and a pres...

Embodiment 2

[0045] A method for making koji and brewing high-fresh soy sauce with superheated steam-expanded soybean meal, the specific steps are:

[0046] (1) Soybean meal steam pretreatment at atmospheric pressure: Put the peeled non-transgenic soybean meal with an average particle size of 3-5 mm into the steamer, and the steam generated by the boiler is transported into the steamer through an insulated pipeline, the steam pressure is normal pressure, and the temperature at 108°C, adjust the moisture content of soybean meal to 20.9wt%;

[0047] (2) Soybean meal superheated steam puffing treatment: put the soybean meal pretreated by atmospheric pressure steam in the steel mesh loading tray of the expansion chamber, and the thickness of each soybean meal layer is controlled at 1.5-2cm; close the expansion chamber, and turn on the vacuum pump to pump the expansion chamber. After the vacuum reaches 30Pa, turn off the vacuum pump; feed superheated steam with a temperature of 177°C and a pres...

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Abstract

The invention discloses a method for making high-freshness soy sauce through starter propagation by bean dregs. The method comprises the following steps that the bean dregs are subjected to normal pressure steam pretreatment, bean dreg overheat steam puffing treatment, material mixing, inoculation starter propagation and big tank fermentation. The bean dregs subjected to steam pretreatment is subjected to overheat steam puffing treatment; then, bran and red kojic rice powder mixed materials are matched for performing a temperature control and humidity control starter propagation process; finally, an open air glass fiber tank is used for high-salt diluted state fermentation. The raw material protein degradation and starch particle disaggregation can be stably controlled; the decomposition of aspergillus oryzae Huniang 3.042 self enzyme system on the protein and the starch can be promoted; the raw material protein utilization rate and amino acid generation rate can be improved; the economic benefits are obvious. The obtained fermented soy sauce has good flavor, intense and mellow fragrance and high amino acid nitrogen content.

Description

technical field [0001] The invention belongs to the technical field of food fermentation and brewing, and in particular relates to a method for brewing high-fresh soy sauce by using superheated steam-expanded soybean meal to make koji. Background technique [0002] Soy sauce is one of the traditional fermented condiments in my country. It mainly uses soybean meal, bran and other agricultural product processing by-products as the main substrate, and the protein, starch and fat in the substrate are decomposed into amino acids, sugar, glycerin, Taste substances such as organic acids are fermented after post-ripening. Because of their bright color, rich aroma and delicious taste, they are very popular among consumers because they help stimulate appetite. Brewed soy sauce in my country can be divided into high-salt dilute state and low-salt solid state according to different production processes. Among them, soy sauce brewed in high-salt dilute state is of higher quality, which re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L27/50
CPCA23L27/50
Inventor 田玉庭郑逸梅李致瑜蒋雅君郑宝东张怡郑亚凤
Owner FUJIAN AGRI & FORESTRY UNIV
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