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Gravity casting technique for crane wheel by hanging sand linings on graphite molds

A crane truck, gravity casting technology

Inactive Publication Date: 2018-04-03
信阳同合车轮有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a gravity casting process for crane wheels with graphite type hanging sand lining, which solves the problems of poor wheel surface quality, low dimensional accuracy, poor internal quality consistency and difficulty in achieving large batches and high The problem of efficient production

Method used

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  • Gravity casting technique for crane wheel by hanging sand linings on graphite molds
  • Gravity casting technique for crane wheel by hanging sand linings on graphite molds
  • Gravity casting technique for crane wheel by hanging sand linings on graphite molds

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specific Embodiment 1

[0020] A gravity casting process of graphite type hanging sand lining for crane wheels, ready to be equipped with upper box graphite type 5 with upper box top plate 6, upper box cover box 7, upper bolt 8 and equipped with fixed square steel 14, lower box cover box 15 , the lower box graphite type 11 of the lower bolt 16, after baking to the set temperature, the required water glass sand upper box sand lining 4 and the lower box sand lining 9 are respectively shot by a sand shooting machine, and the CO of the set flow rate is blown into 2 Hardening and demoulding, the upper box sand lining 4 and the lower box sand lining 9 are respectively left on the upper box graphite type 5 and the lower box graphite type 11 through the sand hanging groove, and the rim graphite core 13 is placed on the rim of the lower box graphite type 11, and the lower box graphite type 11 is placed on the rim. The box sand lining 9 is placed with the process hole sand core 12 and the center core 10 made of...

specific Embodiment 2

[0021] This embodiment is further explained on the basis of specific embodiment 1. The corresponding wheel rim parts are in direct contact with the upper box graphite type 5, the lower box graphite type 11 and the rim graphite core 13 respectively, and the pouring riser 1 is arranged on the upper Box sand liner 4 corresponds to the top of the wheel hub.

specific Embodiment 3

[0022] This embodiment is further described on the basis of specific embodiment 1. The rim graphite core 13 can be replaced by a molding sand core made of water glass sand or resin sand.

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Abstract

The invention discloses a gravity casting technique for a crane wheel by hanging sand linings on graphite molds. The gravity casting technique comprises the specific steps that the upper box graphitemold provided with an upper box top plate, an upper box pouring jacket and an upper bolt, and a lower box graphite mold provided with fixed square steel, a lower box pouring jacket and a lower bolt are prepared; after baking is conducted to the set temperature, the sodium silicate-bonded sand upper box sand lining and the sodium silicate-bonded sand lower box sand lining are made in a shot mode through a sand shooter, and the set flow of CO2 is blown in for hardening demolding; the upper box sand lining and the lower box sand lining are reserved on the upper box graphite mold and the lower boxgraphite mold through sand hanging grooves correspondingly, a rim graphite core is placed at the rim part of the lower box graphite mold, a technical hole sand core and a central core which are madeof resin sand are placed at the lower box sand lining, and a rain core and a floating core which are made of resin sand are placed at the upper box sand lining; and after box closing, the wheel is poured through a bottom pouring ladle. The problems that in a traditional crane wheel casting production technique, the surface quality of a wheel is poor, the dimensional precision is low, internal quality uniformity is poor, and large-batch efficient production is quite difficult to achieve are solved.

Description

technical field [0001] The invention relates to the technical field of crane wheel casting technology, in particular to a graphite-type sand-lined gravity casting technology for crane wheels. Background technique [0002] At present, domestic casting crane wheels mostly use ordinary water glass sand or resin sand casting technology, low-efficiency manual molding, coupled with rough mold quality, most of the produced wheels have poor surface quality, low dimensional accuracy and poor internal quality consistency, etc., and It is difficult to achieve high-volume high-efficiency production. Contents of the invention [0003] The purpose of the present invention is to provide a gravity casting process for crane wheels with graphite type hanging sand lining, which solves the problems of poor wheel surface quality, low dimensional accuracy, poor internal quality consistency and difficulty in achieving large batches and high The problem of efficient production. [0004] In ...

Claims

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Application Information

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IPC IPC(8): B22C9/28B22C9/08B22D15/00
CPCB22C9/28B22C9/088B22D15/005
Inventor 杨召利胡长岭潘志忠王治纲张思瑾郑跃鹏宋海山朱超峰汪耀
Owner 信阳同合车轮有限公司
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