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A mixed regeneration method of inorganic sand and organic sand and its regenerated sand

A recycled sand and organic technology, applied in the field of casting molding materials, can solve the problems of low quality recycled sand, low recycled recovery rate, and poor quality recycled sand, and achieve energy saving, high recycled recovery rate, and less impurity content.

Active Publication Date: 2019-10-18
HEFEI RENCHUANG CASTING MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The recovery rate of wet regeneration is high, and the performance index of recycled sand obtained by wet method is basically close to that of new sand, which can replace new sand as surface sand and single sand, so it is widely used in the inorganic sand recycling industry. The equipment system is complex and needs to be processed through steps such as filtration, water washing, drying and airflow cooling. It occupies a large area and consumes a lot of energy, and a large amount of waste water must be purified before it can be discharged, otherwise it will cause serious pollution to the environment; dry regeneration The equipment and system layout is simple, but the regeneration recovery rate is low, only 20%-30%. The processes include wet + dry combined regeneration, thermal + mechanical combined regeneration, thermal + wet combined regeneration and chemical + mechanical combined regeneration, etc., which can improve the process and complex equipment of single wet method to a certain extent. And the problem of environmental pollution, or the problem of low regeneration recovery rate of dry method and thermal method, but the regeneration production of inorganic sand still has a lot of problems of high energy consumption or heavy pollution or low regeneration recovery rate and poor quality of recycled sand

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A mixed regeneration method of inorganic sand and organic sand, comprising the following steps:

[0027] (1) Old sand mixing: Put the inorganic old sand and organic resin sand into the hopper according to the mass ratio of 1:0.1 and mix them evenly, and then crush them through a 6-mesh coarse sieve, and then remove the ferromagnetic impurities in them by magnetic separation with a magnetic separator. Make the content of ferromagnetic impurities in it less than 1wt%, to obtain the old sand mixture;

[0028] (2) Put the old sand mixture into a grinder, and grind it with a roller for 20 minutes. The old sand mixture has no agglomeration and agglomeration, completes a mechanical regeneration, and obtains a primary regeneration raw material;

[0029] (3) Transport the primary recycled raw material to a heating furnace, control the heating temperature to 750°C, and heat for 1 hour to fully burn the organic resin in the organic sand and embrittle the inorganic binder. After th...

Embodiment 2

[0034] A mixed regeneration method of inorganic sand and organic sand, comprising the following steps:

[0035] (1) Old sand mixing: Put the inorganic old sand and organic resin sand into the hopper according to the mass ratio of 1:5 and mix them evenly, and then crush them through a 6-mesh coarse sieve, and then remove the ferromagnetic impurities in them by magnetic separation with a magnetic separator. Make the content of ferromagnetic impurities in it less than 1wt%, to obtain the old sand mixture;

[0036] (2) Put the old sand mixture into a grinder, and grind it with a roller for 50 minutes. The old sand mixture has no agglomeration and agglomeration, completes a mechanical regeneration, and obtains a primary regeneration raw material;

[0037] (3) Transport the primary recycled raw material to a heating furnace, control the heating temperature to 350°C, and heat for 7 hours to fully burn the organic resin in the organic sand and embrittle the inorganic binder. After the...

Embodiment 3

[0042] A mixed regeneration method of inorganic sand and organic sand, comprising the following steps:

[0043] (1) Old sand mixing: put the inorganic old sand and organic resin sand into the hopper according to the mass ratio of 1:2 and mix them evenly, and then crush them through a 6-mesh coarse sieve, and then remove the ferromagnetic impurities in them by magnetic separation with a magnetic separator. Make the content of ferromagnetic impurities in it less than 1wt%, to obtain the old sand mixture;

[0044] (2) Put the old sand mixture into a grinder, and grind it for 30 minutes with a roller, the old sand mixture has no agglomeration and agglomeration, completes a mechanical regeneration, and obtains a primary regeneration raw material;

[0045] (3) Transport the primary recycled raw material to a heating furnace, control the heating temperature to 500°C, and heat for 4 hours to fully burn the organic resin in the organic sand and embrittle the inorganic binder. After the...

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Abstract

The invention relates to an inorganic sand and organic sand mixing regeneration method. Through primary mechanical regeneration, hot regeneration and secondary mechanical regeneration, an inorganic film on the surface of inorganic sand can be fully crushed and stripped; in the hot regeneration process, an organic resin film is fully combusted to provide more uniform heat source energy for mixing regeneration, so that the regeneration energy consumption is reduced, and the embrittlement of an inorganic bonding agent on the surface of the inorganic sand is facilitated; and through two times of mechanical regeneration, covering matters on the surface of the inorganic sand are removed more thoroughly. The recovery rate of regenerated sand in the regeneration method is high up to reach 80-95%, and is far higher than the regeneration rate of below 50% in a general drying method; and the regeneration method is simple in process and equipment, free of secondary environment pollution, suitable for industrial production demands and higher in economical and social values. The performances of the regenerated sand obtained by the regeneration method are near the performances of new sand, and are excellent, so that the regenerated sand can directly serve as facing sand.

Description

technical field [0001] The invention relates to a mixed regeneration method of inorganic sand and organic sand and the regenerated sand, belonging to the technical field of casting molding materials. Background technique [0002] The existing regeneration methods of inorganic sand include wet method, dry method, thermal method + mechanical method, chemical method and combined regeneration method, etc. The recovery rate of wet regeneration is high, and the performance index of recycled sand obtained by wet method is basically close to that of new sand, which can replace new sand as surface sand and single sand, so it is widely used in the inorganic sand recycling industry. The equipment system is complex and needs to be processed through steps such as filtration, water washing, drying and airflow cooling. It occupies a large area and consumes a lot of energy, and a large amount of waste water must be purified before it can be discharged, otherwise it will cause serious pollut...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C5/04B22C1/00
Inventor 冯俊龙秦申二尹海军李卓情杨志永
Owner HEFEI RENCHUANG CASTING MATERIAL CO LTD
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