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Electrolytic aluminum flue gas quantity and contaminant zero-deviation emission system

An electrolytic aluminum and zero-emission technology, which is applied in gas treatment, combustion methods, and dispersed particle filtration, can solve the problems of large electrolytic aluminum flue gas emissions, environmental damage, and large flue gas volume, so as to reduce equipment investment and Operating cost, the effect that the impact is small

Active Publication Date: 2017-03-29
CHINESE RES ACAD OF ENVIRONMENTAL SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In terms of sulfur dioxide control, due to the large amount of flue gas produced per unit of electrolytic aluminum, the investment and operation cost of desulfurization facilities using the existing limestone-gypsum method, ammonia desulfurization and other technologies is very high. Therefore, the current electrolytic aluminum industry mainly uses high-cost Low-sulfur anodes control sulfur dioxide emissions, and there is no sulfur dioxide control in flue gas
[0004] Although the current control technology level of electrolytic aluminum plants in my country can achieve the discharge of electrolytic aluminum flue gas up to the standard based on the concentration of pollutants, the huge amount of electrolytic aluminum flue gas emissions makes the total amount of local pollutant emissions remain high, causing serious damage to the surrounding environment. How to further control the discharge of electrolytic aluminum pollutants is an urgent problem to be solved in my country's electrolytic aluminum industry; at the same time, the temperature of electrolytic aluminum flue gas is above 100 ℃, the oxygen content is above 20%, and the CO concentration is about 0.1%. Using the above-mentioned components in the flue gas to recover heat energy is also an urgent problem to be solved for the energy saving of electrolytic aluminum flue gas and the reuse of waste gas.
[0005] At present, there are reports in the literature that electrolytic aluminum flue gas replaces power plant boiler air as combustion-supporting gas, and the gradient utilization of flue gas can be realized. However, no specific feasible plan for electrolytic aluminum flue gas replacing combustion-supporting gas has been given.

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  • Electrolytic aluminum flue gas quantity and contaminant zero-deviation emission system

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Experimental program
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Effect test

Embodiment 1

[0044] according to figure 1 As shown, the electrolytic aluminum flue gas volume and pollutant discharge system of the present invention are illustrated. The zero emission system includes electrolytic aluminum flue gas defluorination and dust removal unit 10 and combustion equipment 50 .

[0045] The electrolytic aluminum flue gas defluorination and dust removal unit 10 can be conventionally used in the treatment process of the existing electrolytic aluminum flue gas, and generally includes the main exhaust pipe 11 of the electrolytic cell, the defluorination equipment 12, the dust removal equipment 13 and the emptying pipeline 14. One port of the main smoke exhaust pipe 11 of the electrolytic cell is connected to the main smoke exhaust port of the electrolytic aluminum workshop, and the other port is connected to the flue gas of the defluorination equipment 12 (such as alumina dry defluorination equipment, Venturi reactor). Gas inlet connection; the flue gas inlet exhaust po...

Embodiment 2

[0058] In the above-mentioned electrolytic aluminum flue gas volume and pollutant zero discharge system in Embodiment 1 of the present invention, since the flow and temperature of the electrolytic aluminum flue gas in each unit need to be monitored, the flow and / or temperature in each unit Therefore, a control unit is added in the present invention to realize the automation of the above-mentioned monitoring and regulation, as well as to ensure the reasonable distribution of the entire electrolytic aluminum flue gas volume and the zero pollutant emission system, and to ensure the normal operation of the system.

[0059] Such as figure 1 As shown, the control unit includes a processor (not shown in the figure) and a plurality of sensor groups, and each sensor group of the plurality of sensor groups is configured as a unit. Specifically, each sensor group may include a pressure sensor and / or a temperature sensor to collect the pressure, flow and temperature parameters of the flue...

Embodiment 3

[0071] On the basis of the above-mentioned embodiment 1 and embodiment 2, the zero emission system of the present invention also includes the exhaust gas treatment unit 60 of the combustion equipment 50, and the exhaust gas treatment unit 60 of the combustion equipment includes an air preheater 65, a low temperature Economizer 61, dust removal device 62 and desulfurization device 63. The air preheater 65 is connected to the high-temperature flue gas generated by the combustion equipment 50 as a heat source to heat the combustion-supporting gas; the combustion flue gas of the air preheater 65 After the outlet of the outlet, the low-temperature economizer 61, dust removal device 62 and desulfurization device (desulfurization tower) 63 are connected in sequence. Such as figure 1 As shown in , an air preheater 65, a low-temperature economizer 61, a dust removal device 62 and a desulfurization device 63 are arranged in sequence on the exhaust pipe 51 of the combustion equipment 50,...

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Abstract

The invention provides an electrolytic aluminum flue gas quantity and contaminant zero-deviation emission system, which comprises an electrolytic aluminum flue gas defluorination and dust-removal unit and combustion equipment, and further comprises a zero-deviation emission flue and a flue gas circulation unit. An inlet of the zero-deviation emission flue is connected with an emission outlet of a purification unit; an outlet of the zero-deviation emission flue is connected with a combustion-supporting gas inlet of the combustion equipment; a circulation port is formed in the zero-deviation emission flue; a flue gas inlet of the flue gas circulation unit is connected with the circulation port; and a flue gas outlet of the flue gas circulation unit is connected into an electrolytic cell, so that part of the flue gas is circulated into the electrolytic cell for replacing part of air, and the rest of flue gas is fed into the combustion equipment so as to be used as combustion-supporting gas. The electrolytic aluminum flue gas quantity and contaminant zero-deviation emission system further comprises a combustion-supporting gas compensating unit and a combustion-supporting gas distributing unit for supplementing or distributing the flue gas fed into the combustion equipment so as to ensure the flue gas to be matched with the combustion-supporting gas quantity. A control unit is additionally arranged, so that the flow quantity of circulation flue gas is matched with the required cooled flue gas quantity, the temperature of the circulation flue gas is reduced to a required cooling temperature value, and the flue gas quantity fed into the combustion equipment is matched with the combustion-supporting gas quantity.

Description

technical field [0001] The invention relates to the technical field of air pollutant control and energy saving and emission reduction, in particular to a system for reducing the amount of flue gas and pollutants from electrolytic aluminum to zero. Background technique [0002] The electrolytic aluminum industry is an important basic raw material industry in my country, and it is also a high-energy-consuming and high-pollution industry. In 2014, my country’s electrolytic aluminum output reached 23.68 million tons, accounting for more than 40% of the global total output, and also discharged as much as 2.93 trillion cubic meters meters of polluted fumes. Electrolytic aluminum flue gas mainly contains dust, fluoride, SO 2 and CO and other pollutants are 30mg / m 3 , 3mg / m 3 , 200mg / m 3 and 0.1%, the smoke temperature is generally above 100°C, the oxygen content is above 20%, and the emission concentration can basically reach the corresponding national emission standard limit. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F23G7/06B01D53/81B01D53/68B01D46/02B01D53/75B01D53/80B01D53/50
CPCB01D46/02B01D53/502B01D53/685B01D53/75B01D53/80B01D53/81B01D2251/404B01D2251/602B01D2258/0283F23G7/06F23G2209/14
Inventor 张凡王洪昌朱金伟崔宇韬张辰束韫黄家玉田刚王凡王红梅
Owner CHINESE RES ACAD OF ENVIRONMENTAL SCI
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