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Silicon carbide-silver palladium composite resistor paste and preparation method thereof

A technology of compound resistance and silicon carbide, which is applied in the direction of ohmic resistance heating, electric heating devices, electrical components, etc., can solve the problem that it is difficult to achieve thinning, light weight or specialization, the consistency of resistance film thickness is not easy to control, resistance wire or Complicated film production process and other issues, to achieve the effects of excellent thermal radiation performance, good processing performance, good dispersibility and co-solubility

Inactive Publication Date: 2016-12-07
DONGGUAN COREHELM ELECTRONICS MATERIAL TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented method involves adding specific amounts of water ethoxypropyltriacetone/terpinen-4β glycerin monomaleate(TGMB)/DBE into a solution containing certain chemicals like defoamer, dispersant, leveler agent, etc., then mixing them together. These mixtures help create high quality resistors used in electronic devices. They also have excellent flow characteristics when printed onto various surfaces without sagging over time due to their low molecular weight components. Additionally, they provide superior flexibility during application by allowing for different shapes and sizes needed for optimal functionality. Overall, this new approach simplifies manufacturing processes while maintaining consistently high productivity levels.

Problems solved by technology

This patented describes different methods used during fabrication processes on electronic devices such as electricity meters. However, current techniques have limitations with regard to producing small, highly precise elements while maintaining their durability over time due to factors like complexity, lengthy processing cycles, difficulty in achieving thinning/lightenings, poor quality control caused by residual moisture content, insufficient adhesion between layers when they come together without being too tightly bound, lack of flexibility in designing circuits, difficulties controlling the size of the element, limited use within specific applications, and potential health concerns associated with chemical substances released into environmentally sensitive areas through these conventional methods.

Method used

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  • Silicon carbide-silver palladium composite resistor paste and preparation method thereof
  • Silicon carbide-silver palladium composite resistor paste and preparation method thereof

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preparation example Construction

[0048] Its preparation method comprises the following steps:

[0049] (1) Preparation of resistive functional phase: uniformly mixing ultrafine silver powder, nano-palladium powder, ultrafine silicon carbide powder and lead-free glass powder to prepare resistive functional phase;

[0050] (2) Preparation of additives: uniformly mixing liquid defoamers, liquid leveling agents, and dispersants to prepare additives for organic vehicles;

[0051] (3) Prepare the organic vehicle: stir the resin and the solvent until the resin dissolves, then add the additive prepared in step (2), stir evenly, and obtain the organic vehicle used in the resistance slurry;

[0052] (4) Weigh the resistive functional phase prepared in step (1) and the organic carrier prepared in step (3), pre-mix the weighed resistive functional phase and the organic carrier, and stir them evenly to obtain the organic carrier and resistive a mixture of functional phases;

[0053] (5) Put the mixture of the organic ve...

Embodiment 2

[0055] A kind of silicon carbide-silver-palladium composite resistance paste, by weight percentage, comprises the following components:

[0056] 5% resin, 42% superfine silver powder,

[0057] Nano palladium powder 3%, superfine silicon carbide powder 7%,

[0058] Lead-free glass powder 18%, liquid defoamer 1%,

[0059] Liquid leveling agent 2%, dispersant 1%, solvent 21%.

[0060] Its preparation method comprises the following steps:

[0061] (1) Preparation of resistive functional phase: uniformly mixing ultrafine silver powder, nano-palladium powder, ultrafine silicon carbide powder and lead-free glass powder to prepare resistive functional phase;

[0062] (2) Preparation of additives: uniformly mixing liquid defoamers, liquid leveling agents, and dispersants to prepare additives for organic vehicles;

[0063](3) Prepare the organic vehicle: stir the resin and the solvent until the resin dissolves, then add the additive prepared in step (2), stir evenly, and obtain the ...

Embodiment 3

[0067] A kind of silicon carbide-silver-palladium composite resistance paste, by weight percentage, comprises the following components:

[0068] 6% resin, 48% superfine silver powder,

[0069] Nano palladium powder 2%, superfine silicon carbide powder 5%,

[0070] Lead-free glass powder 13%, liquid defoamer 1.5%,

[0071] Liquid leveling agent 1%, dispersant 1.5%, solvent 22%.

[0072] Its preparation method comprises the following steps:

[0073] (1) Preparation of resistive functional phase: uniformly mixing ultrafine silver powder, nano-palladium powder, ultrafine silicon carbide powder and lead-free glass powder to prepare resistive functional phase;

[0074] (2) Preparation of additives: uniformly mixing liquid defoamers, liquid leveling agents, and dispersants to prepare additives for organic vehicles;

[0075] (3) Prepare the organic vehicle: stir the resin and the solvent until the resin dissolves, then add the additive prepared in step (2), stir evenly, and obtain...

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Abstract

The invention discloses silicon carbide-silver palladium composite resistor paste. The composite resistor paste comprises a resistance functional phase and an organic carrier, wherein the resistance functional phase comprises superfine silver powder, nano-palladium powder, superfine silicon carbide powder and lead-free glass powder, the organic carrier comprises resin, a solvent and an additive, the resin is ethyl cellulose, the solvent is formed by mixing one or more of butyl carbitol, terpilenol and a DBE solvent, and the additive comprises a liquid defoaming agent, a liquid flatting agent and a dispersing agent. The invention also discloses a preparation method of the composite resistor paste. With the composite resistor paste prepared according to the method, the technical problem of difficulty in thin and light of the prior art can be effectively solved, direct silk printing or spraying can be performed, the technical development requirements of an electric heater tending to miniaturization, thinness and lightness are satisfied, and the composite resistor paste is wide in application range.

Description

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Claims

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Application Information

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Owner DONGGUAN COREHELM ELECTRONICS MATERIAL TECH CO LTD
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