Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Wave roller and machining method of wave roller

A processing method and technology of wave rollers, which are applied in textile processing machine accessories, textiles and papermaking, and textile material processing, can solve the problem of affecting the support strength and runout accuracy of cloth guide rollers, insufficient infiltration of washing media and cloth, and manual grinding Treatment and other problems, to achieve the effect of improving the washing effect, convenient and fast processing, and prolonging the service life

Active Publication Date: 2016-12-07
SHANDONG GUANGTAI ENVIRONMENTAL TECH CO LTD
View PDF5 Cites 10 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The roller body of the cloth guide roller on the existing water washing equipment is cylindrical, and its surface is smooth and flat. In close contact, the washing medium and the cloth cannot be fully soaked, resulting in incomplete washing
[0003] At present, the method to solve this kind of problem is to adopt the wave roller. The wave roller that moves below the liquid surface is called the submerged wave roller. Running can also play the role of flushing, and at the same time realize fabric transmission, but at present, the wave roller is provided with multiple ribs on the outside of the roller body, each rib is independent, and the adjacent ribs need to pass through The connecting plate is connected, the convex rib and the connecting plate are independent parts, and each connection position between the convex rib and the connecting plate is connected by welding. Multiple convex ribs will form multiple welds. Multiple welds not only have poor appearance quality, but also Manual grinding is required in the follow-up, which is difficult to handle. If the non-smooth weld seam is processed, the cloth surface will be worn to a certain extent, and the processing cost is high. Multiple welding will affect the support strength and runout accuracy of the cloth guide roller. In severe cases, deformation will occur Affect the effect of spreading, so there is an urgent need for a wave roller, which is not only easy to process, has high support strength, does not deform, and can improve the washing effect

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Wave roller and machining method of wave roller
  • Wave roller and machining method of wave roller
  • Wave roller and machining method of wave roller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0030] The principles and features of the present invention are described below in conjunction with examples, which are only used to explain the present invention and are not intended to limit the scope of the present invention.

[0031] Such as figure 1 and figure 2 As shown, a wave roller includes a roller body 1, and the roller body is made of a stainless steel composite pipe. Protruding portions 2-1 uniformly distributed around the circumference and transition portions 2-2 connected between the bottoms of adjacent said protruding portions, said protruding portions and transition portions are integrally structured; the top of said protruding portions Arc-shaped.

[0032] The cylindrical cover roller is connected with the roller body through spot welding, and the two ends of the cylindrical cover roller are spot welded along the circumferential direction. Welding spots can also be set in the middle of the cylindrical cover roller. The position of the spot welding spot be...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a wave roller and a machining method of the wave roller. The wave roller comprises a roller body, wherein a cylindrical sleeve roller sleeves the outer side of the roller body, the cross section of the cylindrical sleeve roller comprises protrusions which are uniformly distributed on the circumference and transition parts which are connected between the bottom parts of adjacent protrusions, and the protrusions and the transition parts adopt an integrated structure; the tops of the protrusions are circular-arc-shaped. The machining method of the wave roller comprises the following steps: preparing materials, that is, preparing a stainless steel plate and the roller body, and machining the stainless steel plate into a waved plate; machining the protrusions of the waved plate into small protrusions; machining the waved plate into the cylindrical sleeve roller to sleeve the outer side of the roller body; carrying out spot-welding to connect the cylindrical sleeve roller with the roller body; chamfering the cylindrical sleeve roller. The wave roller disclosed by the invention is conveniently and quickly machined, the cylindrical sleeve roller only has one welding line, and in spot-welding connection with the roller body, so that the supporting strength is high, the probability of deformation is low, and the service life of the wave roller is prolonged; the protrusions reduce the contact area between fabric and the roller body, and a washing medium can flow and penetrate among the protrusions of the roller body to carry out penetrating washing so as to improve the washing effect of the fabric.

Description

technical field [0001] The invention relates to a wave roller and a processing method for the wave roller, belonging to the technical field of guide roller processing. Background technique [0002] The main function of the cloth guide roller is to transport the fabric in the washing machine. The roller body of the cloth guide roller on the existing water washing equipment is cylindrical, and its surface is smooth and flat. In close contact, the washing medium and the cloth cannot be fully soaked, resulting in incomplete washing. [0003] At present, the method to solve this kind of problem is to adopt the wave roller. The wave roller that moves below the liquid surface is called the submerged wave roller. Running can also play the role of flushing, and at the same time realize fabric transmission, but at present, the wave roller is provided with multiple ribs on the outside of the roller body, each rib is independent, and the adjacent ribs need to pass through The connect...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06B23/02B23P15/00
CPCB23P15/00D06B23/023D06B23/026
Inventor 高景松
Owner SHANDONG GUANGTAI ENVIRONMENTAL TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com