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Release film for ceramic green sheet manufacturing process

A ceramic green sheet and peeling film technology, which is applied in the photoplate making process of the patterned surface, photosensitive material processing, instruments, etc., can solve the problems of easy charging of static electricity, and achieve the effect of excellent peeling property and not easy to block

Active Publication Date: 2016-11-16
LINTEC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the release film is unwound, it is easy to be charged with static electricity, so troubles caused by static electricity are a problem

Method used

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  • Release film for ceramic green sheet manufacturing process
  • Release film for ceramic green sheet manufacturing process
  • Release film for ceramic green sheet manufacturing process

Examples

Experimental program
Comparison scheme
Effect test

manufacture example 1

[0087] Into a reactor equipped with a stirrer, a reflux cooler, a dropping funnel, and a thermometer, 100 parts by mass of hexamethylene diisocyanate (in terms of solid content; the same applies hereinafter) as polyvalent isocyanate (a2), dimethyl organic poly Siloxane (a3) ​​(manufactured by Chisso Corporation, product name "SILAPLANE FMDA11", number average molecular weight 1000; has the structure shown in general formula (3), R in general formula (3) 1 for -OH, R 2 for -(CH 2 ) 3 OCH 2 CH 2 -, R 3 for -CH 2 CH 3 . The structure of the same product is the same below. ) 300 parts by mass and 400 parts by mass of methyl ethyl ketone were heated up to 85° C. and kept for 7 hours to react to obtain a reactant.

[0088] In another reactor having the same equipment as above, a mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate (manufactured by TOAGOSEI CO., LTD., product name "M-400," containing 50% by mass of dipentaerythritol pentaacrylate; 2...

manufacture example 2

[0090] In a reactor equipped with a stirrer, a reflux cooler, a dropping funnel, and a thermometer, 100 parts by mass of hexamethylene diisocyanate as a polyvalent isocyanate (a2), dimethylorganopolysiloxane (a3) ​​(Chisso Corporation Manufactured, product name "SILAPLANE FM DA11", number average molecular weight (1000) 300 parts by mass, and methyl ethyl ketone 400 parts by mass, heated up to 85° C. and kept for 7 hours to react to obtain a reactant.

[0091] In another reactor having the same equipment as above, a mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate (manufactured by TOAGOSEI CO., LTD., product name "M-400;" the structure represented by the general formula (1)) 258 parts by mass, 40 parts by mass of the solid content of the reactant obtained above, and 258 parts by mass of methyl ethyl ketone, heated to 85° C. and kept for 7 hours to make it It reacted, and the disappearance of an isocyanate group was confirmed by IR measurement, and ...

manufacture example 3

[0093] In a reactor equipped with a stirrer, a reflux cooler, a dropping funnel, and a thermometer, 100 parts by mass of hexamethylene diisocyanate as a polyvalent isocyanate (a2), dimethylorganopolysiloxane (a3) ​​(Chisso Corporation Manufacture, product name " SILAPLANE FM DA21 ", number average molecular weight is 5000; Has the structure shown in general formula (3), the R in general formula (3) 1 for -OH, R 2 for -(CH 2 ) 3 OCH 2 CH 2 -, R 3 for -CH 2 CH 3 . ) 1488 parts by mass and 1588 parts by mass of methyl ethyl ketone were heated up to 85° C. and kept for 7 hours to react to obtain a reactant.

[0094] In another reactor having the same equipment as above, a mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate (manufactured by TOAGOSEI CO., LTD., product name "M-400;" the structure represented by the general formula (1)) 289 parts by mass, 10 parts by mass of the solid content of the reactant obtained above, and 289 parts by mass of ...

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Abstract

The release film (1) for a ceramic green sheet manufacturing process is provided with a substrate (11) and a releasing agent layer (12) disposed on a first surface (111) of the substrate. The releasing agent layer (12) is formed from a releasing agent composition containing an active energy ray curable component (A) and a photopolymerization initiator (B). The active energy ray curable component (A) is formed by reacting: a hydroxyl group-containing (meta)acrylate (a1) having at least 3 (meta)acryloyl groups on average within one molecule; a multi-isocyanate compound (a2); and a straight chain dimethyl organopolysiloxane (a3) having at least one hydroxyl group within one molecule, and for which the weight average molecular weight is 500 to 8000. The reaction is performed so that the weight of (a3) with respect to the total weight of (a1), (a2), and (a3) is, in a weight ratio, 0.01 to 0.10. The thickness of the releasing agent layer (12), the arithmetic average roughness (Ra1) and the maximum projection height (Rp1) for the surface (121) of the releasing agent layer, and the arithmetic average roughness (Ra2) and the maximum projection height (Rp2) for the second surface (112) of the substrate are within predetermined ranges.

Description

technical field [0001] The present invention relates to a release film used in the process of manufacturing a ceramic green sheet. Background technique [0002] Conventionally, when manufacturing laminated ceramic products such as laminated ceramic capacitors and multilayer ceramic substrates, ceramic green sheets are molded, and a plurality of the obtained ceramic green sheets are laminated and fired. [0003] The ceramic green sheet is molded to a uniform thickness by applying a ceramic slurry containing a ceramic material such as barium titanate or titanium oxide on a release film. As a release film, a release film in which a release agent layer is formed by subjecting a film substrate to a release treatment with a silicone compound such as polysiloxane is generally used. [0004] In recent years, along with miniaturization and higher performance of electronic equipment, multilayer ceramic capacitors and multilayer ceramic substrates have been miniaturized and multilayer...

Claims

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Application Information

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IPC IPC(8): B32B7/00B32B7/02B32B7/06B32B9/00B32B27/00B32B27/06B32B27/26B32B27/28B32B27/30B32B27/40C08G18/61C08G18/67C08G18/73C08G18/28
CPCB32B27/00B32B27/40C08G18/61H01G4/30H01G4/12B32B7/00B32B7/06B32B9/00B32B27/06B32B27/26B32B27/28B32B27/30B32B2307/748C08G18/673C08G18/73C08G18/289B32B9/005B32B9/045B32B27/306G03F7/031G03F7/42
Inventor 市川慎也深谷知巳
Owner LINTEC CORP
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