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Supersonic speed gas atomization sprayer

A gas atomization and supersonic technology, which is applied in the direction of spraying devices, spraying devices, safety devices, etc., can solve the problems of small entrainment effect, large droplet diameter, easy blockage of spray holes, etc., and achieve low working water pressure, Enhance the effect of secondary atomization and pipeline requirements

Inactive Publication Date: 2016-11-16
ANHUI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After years of on-site use experience, some main problems of dust removal nozzles in coal mines have been summarized, such as: high-pressure water atomization is often used in coal mines to form sprays, which consumes a lot of energy and has high requirements for water supply pipes; in addition, the requirements for dust removal water The water quality requirements are high, and strict filtration is required, otherwise the nozzle holes are easily blocked, affecting the spray effect, or even unable to work; the water mist for dust removal is not fine enough, the diameter of the droplets is large, the atomization effect is poor, and the diffusion effect is poor; resulting in consumption during the dust removal process A lot of water, causing waste of water resources, will also cause muddy roadways and affect coal quality
Patent 21310567927.9 also proposes an aerosolized spray nozzle. Firstly, the vent hole (234) is too small and is an ordinary cylindrical hole. The air velocity of the atomization will not be very large, and internal backflow will be caused, while the gas-liquid flow ratio And the gas-liquid relative velocity difference is a key factor affecting the gas atomization effect, which directly determines the size of the mist particle diameter; secondly, the water inlet hole (250) on the side wall of the inner core is a circular hole, which is not conducive to the expansion of the liquid film; Three, the spray hole cover (30) hinders the diffusion of the mist, so that the high-speed mist decays quickly, reduces the dust removal distance and the relative speed of the mist and dust in the dust removal process, and reduces the dust collection probability of the mist. Finally , the low-speed aerosol has little entrainment effect on the dusty airflow around the nozzle, which is not conducive to the continuous and efficient dust reduction process

Method used

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  • Supersonic speed gas atomization sprayer
  • Supersonic speed gas atomization sprayer
  • Supersonic speed gas atomization sprayer

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0026] Example 1: if image 3 , Figure 4 As shown, when the air supply pressure is not high, the air flow velocity is not enough to reach supersonic speed, or high subsonic speed, it is suitable to adopt the first type of liquid film annular seam (222) to uniformly distribute the inner nozzle (2), Laval scaling Between the pipe throat (212) and the spray outlet (221), there is a dense liquid film annular seam (222), and the liquid film annular seam (222) opens toward the spray outlet (221), wherein the liquid film annular seam starts from Laval There are 3 layers distributed from the zoom pipe throat (212) to the spray outlet (221); the first layer is evenly distributed with 6 flat small annular seams in the zoom section of the Laval zoom pipe (21), and the annular seams are connected to the inner spray pipe (2) The included angle of the axis is 45°; the second layer also has 6 flat small holes evenly distributed in the zoom section of the Laval zoom tube (21), and the inclu...

example 2

[0027] Example 2: if Figure 5 , Image 6 As shown, when the supply pressure is high, the air flow velocity can reach supersonic speed, which is the second type of liquid film circular seam spiral distribution inner nozzle pipe (2), in the Laval scaling pipe throat (212) to the spray outlet (221 ), there is a liquid film annular seam (222), wherein the liquid film annular seam (222) is distributed with 2 layers; the first layer is evenly distributed with 6 flat annular seams in the expansion section of the Laval zoom tube (21), in the form of Helically distributed, the angle between the annular seam and the axis is 90°; the second layer is evenly distributed with 6 flat annular seams in the cylindrical section of the nozzle outlet, which is helically distributed, the helix has the same direction of rotation, and the helix angle depends on the working wind pressure Definitely, the included angle of the axis between the annular seam and the inner nozzle pipe (2) is 90°, and the...

example 3

[0028] Example 3: if Figure 7 , Figure 8 As shown, when the air supply pressure is very high, the air flow velocity can reach hypersonic speed, which is the third type of liquid film circular seam spiral "eight" distribution, between the throat (212) of the Laval zoom tube and the spray outlet (221) Between them, there are liquid film annular seams (222), wherein the liquid film annular seams (222) are distributed with 2 layers; the first layer is evenly distributed with 6 flat annular seams in the expansion section of the Laval zoom tube (21), in the form of a helix The angle between the annular seam and the axis is 90°; in the second layer, six flat annular seams are evenly distributed in the cylindrical section of the nozzle outlet, and they are helically distributed in the opposite direction. 90°, and the circumferential seam of the second layer of liquid film is staggered by 30° in the circumferential direction; in this way, two layers of water film will be formed duri...

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Abstract

The invention discloses a supersonic speed gas atomization sprayer which comprises an outer shell and an inner spraying pipe assembled inside the outer shell. The outer shell is provided with a spraying outlet sealing stepped cylindrical hole, an air intake hole pressing stepped cylindrical hole and a water inlet. An inner cavity with holes in the side face is defined by the outer wall face of the inner spraying pipe and the inner wall face of the outer shell. The water inlet communicates with the inner cavity. The inner spraying pipe is provided with an air intake hole and a spraying outlet. A mixing chamber is defined by the area between the spraying outlet and the laryngoneck portion of a Laval convergent-divergent pipe; a liquid membrane circular seam is formed in the side wall of the mixing chamber, and the inner cavity communicates with the mixing chamber through the liquid membrane circular seam. Through high-speed airflow and shock wave atomization, the supersonic speed gas atomization sprayer is capable of saving energy and water, low in requirement for water pressure and pipelines, capable of forming fine mist more easily, and excellent in diffusion effect, atomization effect and dust removal effect, and the situation of the sludgy downhole environment caused by wet dust removal is avoided.

Description

technical field [0001] The invention belongs to the field of spraying and dust suppression of respirable dust particles deposited underground in coal mines, and in particular relates to a supersonic gas atomization nozzle. Background technique [0002] Dust is one of the five natural disasters in coal mines. With the continuous improvement of coal mine mechanization and automation level, while bringing huge economic benefits to coal mines, it also brings serious harm. When the dust concentration reaches a certain level, it is very easy to produce a dust explosion, causing huge loss of life and property. In addition, dust is extremely harmful to human health, especially small particle size particles. Coal miners are prone to occupational pneumoconiosis when they are exposed to high-concentration dust for a long time. Therefore, it is an important task for coal mine safety to study and further solve the long-standing problem of mine dust pollution and take effective measure...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05B1/02B05B13/02E21F5/04
CPCB05B1/02B05B13/0278E21F5/04
Inventor 程江峰王开松周军鹏许文超周文王小睿
Owner ANHUI UNIV OF SCI & TECH
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