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Manufacturing method of seamless frame of steel wire rope fastening device

A manufacturing method and technology for fasteners, which are applied in the direction of manufacturing tools, appliances for tensioning wires, etc., can solve the problems of poor overall frame strength, easy wear of stressed parts, complicated manufacturing processes, etc., so as to reduce the difficulty of processing and implementation. The effect of low, restoring mechanical properties

Inactive Publication Date: 2016-09-28
甘肃酒钢集团西部重工股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the existing steel wire rope fastening equipment adopts U-shaped frames. A new type of U-shaped elastic wire rope fastening device with guide holes has been disclosed (authorized announcement number CN 201049449Y, patent number ZL 200720148797.5). The U-shaped frame is manufactured by welding technology. , complex manufacturing process, poor strength
The overall force of the U-shaped frame is uneven, the stressed parts are easy to wear, and the service life is short
The existing U-shaped steel wire rope fastener frame is prepared by welding steel plates after bending. The preparation process is complicated and the operation is difficult.
There are welds in the frame, the overall frame strength is poor, and the service life is limited
In addition, the welding process is required in the preparation of the frame, which not only pollutes the environment but also requires high energy consumption.
The finished product rate of bending and welding process is only 50-60%. Inadequate bending and welding is the direct cause of high scrap rate

Method used

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  • Manufacturing method of seamless frame of steel wire rope fastening device
  • Manufacturing method of seamless frame of steel wire rope fastening device
  • Manufacturing method of seamless frame of steel wire rope fastening device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] A. Preheating treatment

[0056] Preheat the seamless circular steel pipe to 1200°C;

[0057] B. Rolling treatment

[0058] Rolling the seamless circular steel pipe pre-heated in step A into a seamless square steel pipe; The seamless circular steel pipe is subjected to primary rough rolling in the vertical direction by vertical rolling mill 1, and second rough rolling in the horizontal direction by using horizontal rolling mill 2; 2. Carry out secondary intermediate rolling in the horizontal direction; finally, the seamless steel pipe is subjected to simultaneous vertical and horizontal finishing rolling in the vertical rolling mill 1 and the horizontal rolling mill 2 to obtain the seamless square steel pipe 3 .

[0059] C. cooling treatment

[0060] Naturally cool the rolled seamless square steel pipe to room temperature;

[0061] D. heat treatment

[0062] Anneal the seamless square steel pipe at 400°C;

[0063] E. Punching treatment

[0064] Punch out function...

Embodiment 2

[0069] A. Preheating treatment

[0070] Preheat the seamless circular steel pipe to 1300°C;

[0071] B. Rolling treatment

[0072] Rolling the seamless circular steel pipe pre-heated in step A into a seamless square steel pipe; The seamless circular steel pipe is subjected to primary rough rolling in the vertical direction by vertical rolling mill 1, and second rough rolling in the horizontal direction by using horizontal rolling mill 2; 2. Carry out secondary intermediate rolling in the horizontal direction; finally, the seamless steel pipe is subjected to simultaneous vertical and horizontal finishing rolling in the vertical rolling mill 1 and the horizontal rolling mill 2 to obtain the seamless square steel pipe 3 .

[0073] C. cooling treatment

[0074]Naturally cool the rolled seamless square steel pipe to room temperature;

[0075] D. heat treatment

[0076] Anneal the seamless square steel pipe at 400-600°C;

[0077] E. Punching treatment

[0078] Punch out funct...

Embodiment 3

[0085] A. Preheating treatment

[0086] Preheat the seamless circular steel pipe to 1250°C;

[0087] B. Rolling treatment

[0088] Rolling the seamless circular steel pipe pre-heated in step A into a seamless square steel pipe; The seamless circular steel pipe is subjected to primary rough rolling in the vertical direction by vertical rolling mill 1, and second rough rolling in the horizontal direction by using horizontal rolling mill 2; 2. Carry out secondary intermediate rolling in the horizontal direction; finally, the seamless steel pipe is subjected to vertical and horizontal synchronous finishing rolling in the vertical rolling mill 1 and the horizontal rolling mill 2 at the same time, so as to obtain the seamless square steel pipe 3 .

[0089] C. cooling treatment

[0090] Naturally cool the rolled seamless square steel pipe to room temperature;

[0091] D. heat treatment

[0092] Anneal the seamless square steel pipe at 500°C;

[0093] E. Punching treatment

[0...

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Abstract

The invention relates to the technical field of preparation of steel wire rope fastening equipment, in particular to a manufacturing method of a seamless frame of a steel wire rope fastening device. The method comprises steps including preheating treatment, rolling treatment, cooling treatment, heat treatment, punching treatment and cutting treatment. The finished product frame prepared through the manufacturing method adopts a seamless integrated structure, the whole frame is evenly stressed, stress concentration is avoided during stressing, and the whole frame is firmer in structure and safer and more reliable to use. A seamless steel pipe is used as a raw material directly and is a common standard part. The raw material is cheap and easy to obtain, and the machining cost is low. The manufacturing method adopts the multi-stage graded rolling technology and is simple to operate and low in implementation difficulty, the frame can be machined to the designed size conveniently and is not welded by a welding machine, and the energy consumption is substantially reduced. Meanwhile, damage of welding to material properties is also reduced.

Description

technical field [0001] The invention relates to the technical field of preparation of steel wire rope fastening equipment, in particular to a method for manufacturing a seamless frame of a steel wire rope fastening device. Background technique [0002] Most of the existing steel wire rope fastening equipment adopts U-shaped frames. A new type of U-shaped elastic wire rope fastening device with guide holes has been disclosed (authorized announcement number CN 201049449Y, patent number ZL 200720148797.5). The U-shaped frame is manufactured by welding technology. , the manufacturing process is complicated and the strength is poor. The U-shaped frame is stressed unevenly as a whole, the stressed parts are easy to wear, and the service life is short. The existing U-shaped steel wire rope fastener frame is prepared by welding steel plates after bending, and the preparation process is complicated and the operation is difficult. There are welds in the frame, the strength of the ov...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00B25B25/00
Inventor 梁森林门金勇杨言德赵海江于卫峰陆鼐
Owner 甘肃酒钢集团西部重工股份有限公司
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