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Cooling device for high-precision gear forging machining

A gear forging and cooling device technology, which is applied to forging/pressing/hammer devices, heating/cooling equipment, parts of pumping devices for elastic fluid, etc., can solve the problems of product quality reduction, mold deformation, and mold scrapping, etc. , to achieve enhanced cooling effect, low cost, and avoid mold deformation

Inactive Publication Date: 2016-09-28
董超超
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional cooling method is to use a hand-held spray gun to cool the mold, but this method has the following problems: first, the direct use of water spraying method is easy to cause deformation of the mold itself, which leads to the scrapping of the mold and waste; second, the forging process The fine chips or dust generated in the process will stay in the mold due to the treatment of atomized water, which will reduce the quality of the product

Method used

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  • Cooling device for high-precision gear forging machining
  • Cooling device for high-precision gear forging machining
  • Cooling device for high-precision gear forging machining

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Such as figure 1 The cooling device for high-precision gear forging shown includes a cooling box 2, a cooling pipe 3, a circulating oil pump, a cooler 4, a refrigerator 5 and a cooling nozzle 42, and the cooling pipes 3 are arranged on the four walls of the cooling box 2. One end of which is connected to the inlet of the circulating oil pump, and the other end is connected to the outlet of the cooler 4; the cold wind produced by the refrigerator 5 enters the cooler 4 to cool the hot oil one way, and the other way passes into the cooling box arranged on the upper part of the cooling box 2. Cooling nozzle 42; the cold oil cooled by the cooler 4 is sent to the cooling pipe 3 to cool the forging mold in the cooling box 2, and then returns to the inlet of the circulating oil pump. The circulating oil pump is a giant magnetostrictive pump 1 . The cooling nozzle 42 is arranged at the center position of the upper part of the cooling box 2 . There are three cooling pipes 3 in ...

Embodiment 2

[0042] Such as figure 1 The cooling device for high-precision gear forging shown includes a cooling box 2, a cooling pipe 3, a circulating oil pump, a cooler 4, a refrigerator 5 and a cooling nozzle 42, and the cooling pipes 3 are arranged on the four walls of the cooling box 2. One end of which is connected to the inlet of the circulating oil pump, and the other end is connected to the outlet of the cooler 4; the cold wind produced by the refrigerator 5 enters the cooler 4 to cool the hot oil one way, and the other way passes into the cooling box arranged on the upper part of the cooling box 2. Cooling nozzle 42; the cold oil cooled by the cooler 4 is sent to the cooling pipe 3 to cool the forging mold in the cooling box 2, and then returns to the inlet of the circulating oil pump. The circulating oil pump is a giant magnetostrictive pump 1 . The cooling nozzle 42 is arranged at the center position of the upper part of the cooling box 2 . There are three cooling pipes 3 in ...

Embodiment 3

[0054] Such as figure 1 The cooling device for high-precision gear forging shown includes a cooling box 2, a cooling pipe 3, a circulating oil pump, a cooler 4, a refrigerator 5 and a cooling nozzle 42, and the cooling pipes 3 are arranged on the four walls of the cooling box 2. One end of which is connected to the inlet of the circulating oil pump, and the other end is connected to the outlet of the cooler 4; the cold wind produced by the refrigerator 5 enters the cooler 4 to cool the hot oil one way, and the other way passes into the cooling box arranged on the upper part of the cooling box 2. Cooling nozzle 42; the cold oil cooled by the cooler 4 is sent to the cooling pipe 3 to cool the forging mold in the cooling box 2, and then returns to the inlet of the circulating oil pump. The circulating oil pump is a giant magnetostrictive pump 1 . The cooling nozzle 42 is arranged at the center position of the upper part of the cooling box 2 . There are three cooling pipes 3 in ...

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Abstract

The invention discloses a cooling device for high-precision gear forging machining. The cooling device comprises a cooling box, a cooling pipe, a circulating oil pump, a cooler, a refrigerating machine and a cooling nozzle; the cooling pipe is arranged on the four walls of the cooling box, one end of the cooling pipe is connected with an inlet of the circulating oil pump, and the other end of the cooling pipe is connected with an outlet of the cooler; one path of cold air generated by the refrigerating machine enters the cooler to cool hot oil, and the other path of the cold air generated by the refrigerating machine is guided into the cooling nozzle arranged on the upper portion of the cooling box; and cold oil cooled by the cooler is conveyed to the cooling pipe to cool a forging mold in the cooling box and then returns to the inlet of the circulating oil pump. According to the cooling device for high-precision gear forging machining, oil indirect cooling and air cooling are simultaneously adopted, and the cooling effect is good; the circulating oil amount can be precisely controlled, so that the cooling temperature is controlled; and the cooling device has the advantages of being good in heat dissipation condition, long in operation cycle, convenient to overhaul and the like.

Description

technical field [0001] The invention relates to the field of gear processing, in particular to a cooling device for high-precision gear forging. Background technique [0002] Nowadays, more precise mechanical gear components are generally produced by forging. The operation process is to use a forging machine for forging, place the workpiece in the forging die, and use the forging hammer of the forging machine to forge. In the forging process, the forging die itself is in a high temperature state due to thermal conductivity. After a forging is completed, the die needs to be cooled. The traditional cooling method is to use a hand-held spray gun to cool the mold, but this method has the following problems: first, the direct use of water spraying method is easy to cause deformation of the mold itself, which leads to the scrapping of the mold and waste; second, the forging process The fine chips or dust generated in the mold will stay in the mold due to the treatment of atomize...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21K29/00B21K1/30F04B17/04F04B53/16F04B53/00
CPCB21K29/00B21K1/30F04B17/04F04B53/00F04B53/16
Inventor 董超超
Owner 董超超
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