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Formula and preparation method of novel green environment-friendly flexible soft-paste porcelain decorative tile

A green and environmentally friendly technology for decorative bricks, applied in the direction of climate sustainability, sustainable waste treatment, solid waste management, etc., to achieve the effects of less waste water and waste discharge, cost reduction, and simple processing methods

Active Publication Date: 2016-07-06
LIAONING SILICATE RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The formula and preparation method disclosed in the invention can not only significantly reduce the production cost of soft porcelain, but also solve the pollution problem of ceramic polishing waste residue, turning waste into treasure, and at the same time, the entire production process does not require calcination, and the discharge of waste water and waste is very little. Simple processing method

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050]The invention discloses a method of recycling ceramic polishing waste slag to produce a new type of green and environment-friendly flexible soft porcelain veneer tile. According to the mass parts, add 80 parts of acrylic emulsion (Hanwha Petrochemical R-90, solid content 50±1%), 1 part of defoamer (Germany Cano, CN-103), 0.5 part of wetting agent into the disperser (Huai'an Kaiyue, KX-F325), 5 parts of film-forming aid dodecyl alcohol ester (Jiangsu Runtai Chemical), stirred and dispersed at 200 rpm for 2 minutes. Put the dispersed mixture, 80 parts of 200-mesh polishing waste residue, and 70 parts of yellow 300-mesh natural colored sand into a mortar mixing mixer, and mix and stir for 18 minutes at a speed of 400 rpm. During the stirring process, gradually add 11 parts of water to adjust the viscosity of the mixed mud until it can be leveled naturally. The mixed mud is poured into a horizontally placed flat mold with a mold depth of 3mm. After scraping, put the mold f...

Embodiment 2

[0052] The difference from Example 1 is that it is a method of recycling ceramic polishing waste residue to produce a new type of green and environment-friendly flexible soft porcelain veneer tile. According to the mass ratio, add 100 parts of acrylic emulsion (Jiangsu Sunrise Chemical Industry TRC-4369, solid content 50 ± 1%), 2 parts of defoamer (Yilite YX-502C), 0.8 part of wetting agent ( German Corning, PE100), 7 parts of film-forming aid dodecyl alcohol ester (Jiangsu Runtai Chemical), stirred and dispersed for 1 minute at 250 rpm. Put the dispersed mixture, 90 parts of 300-mesh polishing waste residue, and 90 parts of white 200-mesh natural colored sand into a mortar mixing mixer, and mix and stir for 15 minutes at a speed of 400 rpm. During the stirring process, gradually add 15 parts of water to adjust the viscosity of the mixed mud until it can be leveled naturally. Inject the mixed slurry into a horizontally placed flat mold with a mold depth of 5mm. After scrapin...

Embodiment 3

[0054] The difference from Example 1 is that it is a method of recycling ceramic polishing waste residue to produce a new type of green and environment-friendly flexible soft porcelain veneer tile. According to the mass ratio, add 120 parts of acrylic emulsion (Jiangsu Sunrise Chemical Industry TL-615D, solid content 50%), 4 parts of defoamer (Bike BYK-025), 1 part of wetting agent (Dow, CF-10), 9 parts of film-forming aid dodecyl alcohol ester (Jiangsu Runtai Chemical), stirred and dispersed for 3 minutes at 300 rpm. Put the dispersed mixture, 100 parts of 200-mesh polishing waste residue, and 90 parts of white 300-mesh natural colored sand into a mortar mixing mixer, and mix and stir for 18 minutes at a speed of 300 rpm. During the stirring process, gradually add 10 parts of water to adjust the viscosity of the mixed mud until it can be leveled naturally. Inject the mixed slurry into a horizontally placed flat mold with a mold depth of 8 mm. After scraping, put the mold fi...

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PUM

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Abstract

The invention relates to the field of resource utilization and environment protection, and specifically relates to a formula and a preparation method for preparing a green environment-friendly flexible soft-paste porcelain decorative tile with a waste produced in a ceramic production process. The invention especially relates to a method for preparing the green environment-friendly flexible soft-paste porcelain decorative tile with a polishing waste produced during a ceramic polishing production process. The formula comprises, by mass, 50-120 parts of acrylic emulsion, 0.5-5 parts of an antifoaming agent, 0.1-3 parts of a wetting agent, 1-10 parts of a film-forming aid, 40-100 parts of the polishing waste, 70-130 parts of natural colored sand, and 5-15 parts of water. The solid content of the acrylic emulsion is 40-60%. With the formula and the preparation method provided by the invention, the production cost of soft-paste porcelain can be substantially reduced; the pollution problem of ceramic polishing waste can be solved, such that waste is turned valuable; no calcination is needed during the entire production cost; wastewater and waste material discharge amounts are low; and the processing method is simple.

Description

technical field [0001] The invention belongs to the field of resource utilization and environmental protection, and in particular relates to a formula and a preparation method for preparing green and environment-friendly flexible soft porcelain veneer tiles by using waste residues produced in the ceramic production process, especially a polishing waste produced in the ceramic polishing production process. The invention discloses a method for green and environment-friendly flexible soft porcelain veneer tiles. Background technique [0002] With the continuous development of my country's economy, the people have put forward higher and higher requirements for their own living standards. Ceramic products, especially ceramic wall tiles, floor tiles and other products are loved by the people both in function and in appearance, and have been widely used. However, with the rapid development of the ceramic industry, its negative impact has become increasingly prominent. The ceramic...

Claims

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Application Information

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IPC IPC(8): C04B26/04C04B18/04
CPCY02W30/91
Inventor 刘坤许壮志马明龙时卓石丽颖
Owner LIAONING SILICATE RES INST
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