Control method for vortex slag entrapment during converter tapping
A converter and eddy current technology, used in the manufacture of converters and other directions, can solve the problems of unsatisfactory slag blocking effect and high material consumption, and achieve the effect of reducing the amount of residual steel in the furnace, reducing the amount of slag entrained by eddy currents, and reducing the amount of slag.
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Embodiment 1
[0038] When smelting high-carbon steel in the converter, when the viscosity of the slag 1 in the furnace is relatively high, the shear force formed by the eddy current in the middle and late stages of tapping has a relatively small emulsification effect on the slag 1 at the steel slag interface. At this time, the continuous stirring mode can be used. And observe the fluctuation of the liquid level of the slag 1 above the tapping hole to properly adjust the power of the electromagnetic stirrer 4. The power adjustment range is 60-200kW, the frequency adjustment range is 12-15Hz, and the amount of slag lowered by the converter can be controlled at 60 ~80mm.
Embodiment 2
[0040] When low-carbon steel is smelted in a converter, when the viscosity of slag 1 in the furnace is relatively small, the shear force formed by the eddy current in the middle and late stages of tapping has a relatively large emulsification effect on slag 1 at the steel slag interface. At this time, it can be divided into two stages. Control: In the first stage, at the initial stage of vortex formation at the critical height, the continuous stirring mode is adopted, the power adjustment range is 80-200kW, and the frequency adjustment range is 10-12Hz; the second stage is below the critical height, in order to prevent the stirring force from being too strong For the emulsification of slag 1 at the steel slag interface, pulse stirring can be used. The pulse frequency is 0.5-4Hz and the power is 80-150kW, which can effectively suppress the eddy current and control the slag volume of the converter within 40-60mm.
Embodiment 3
[0042] When smelting ultra-low P steel, in order to more effectively suppress the slag from tapping, it can be controlled in three stages: the first stage is at the initial stage of vortex formation when it reaches the critical height, and adopts continuous stirring mode, and its power adjustment range is in 80 ~ 200kW, the frequency adjustment range is 10 ~ 12Hz; the second stage is below the critical height, in order to prevent the emulsification of the slag 1 on the steel slag interface by too strong stirring force, pulse stirring can be used, the pulse frequency is 0.5 ~ 4Hz, the power level 80~150kW; in the third stage, when the tapping is near the end, to prevent the adverse effect of the stirring force, the electromagnetic force stirring mode with alternating positive and negative directions can be used, and the alternating time of the positive and negative electromagnetic force is 0.5 ~ 2s. The power is 30-60kW, which can prevent the adverse effect of the electromagneti...
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