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Temperature-based topological optimization method for comparing manufacturability constraint of connectivity

A topology optimization and connectivity technology, used in design optimization/simulation, special data processing applications, instruments, etc., can solve problems such as increasing costs, inability to remove support materials, and increasing process difficulty

Active Publication Date: 2016-06-08
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
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AI Technical Summary

Problems solved by technology

For the structure 2 with internal holes, since the support material or unmelted metal powder cannot be removed, secondary corrections or structural partition manufacturing are often required, which greatly increases the difficulty of the manufacturing process and increases the cost

Method used

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  • Temperature-based topological optimization method for comparing manufacturability constraint of connectivity
  • Temperature-based topological optimization method for comparing manufacturability constraint of connectivity
  • Temperature-based topological optimization method for comparing manufacturability constraint of connectivity

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Embodiment

[0089] refer to Figure 4~5 , taking a three-dimensional torsion cantilever cylinder as an example to illustrate the present invention. The size of the three-dimensional cantilever cylinder is 60mm in length and 20mm in diameter in section. The left side of the cantilever beam is fully fixed, and the right side is subjected to torque. The cantilever beam structure is designed so that its stiffness is the largest, the volume ratio is 40%, and the two ends are unavailable finite element models. The specific steps of the method are as follows:

[0090] (a) Establish CAD and CAE models of the initial structure, and apply boundary conditions such as loads and constraints. The load on the model is the section torque at the right end, and the boundary condition is fully fixed on the left side.

[0091] (b) Determine the possible finite element model of the structure as well as the non-finite element model. The first layer of elements at the left and right ends of the model is an...

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Abstract

The invention discloses a temperature-based topological optimization method for comparing manufacturability constraint of connectivity. The method aims at considering the connectivity constraint in the material additive manufacturing process into a topological optimization model so as to realize the one-time manufacturing of topological optimization structures. According to the method, high-thermal conductivity self-heating materials are virtually added at the openings and holes, thermal insulation materials are virtually added in the structural areas, the borders are set as heat dissipation borders, and the connectivity constraint of the structures is equivalent to that the maximum temperature value of the structures under a virtual temperature field is less than a constant. The physical significance of the constraint is clear, the mathematical expression form of the constraint is simple and the sensitivity information of the constraint can be solved, so that beneficial effect is brought to the solution on the basis of a gradient optimization algorithm. Through considering the connectivity constraint of the structures in the topological optimization design, the occurrence of inner enclosed openings and holes in the topological optimum structures can be effectively avoided; and when the material additive manufacturing process is adopted, one-time moulding can be carried out, so that secondary processing is avoided.

Description

technical field [0001] The invention relates to a manufacturability-constrained topology optimization method based on temperature analog connectivity in the additive manufacturing process. Involved patent classification number G06 Calculation; Calculation; Counting G06F Electrical digital data processing G06F17 / 00 Digital computing equipment or data processing equipment or data processing methods especially suitable for specific functions G06F17 / 50 Computer-aided design. Background technique [0002] refer to Figure 1~2 , Mechanical, aerospace and other structural innovation design stages, conceptual model design occupies an increasingly important position. Structural topology optimization technology has become an effective tool for the innovative design of conceptual models and has been successfully applied. Because traditional topology optimization does not consider the limitations of the preparation process, the obtained structural configuration is complex. Engineers o...

Claims

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Application Information

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IPC IPC(8): G06F17/50
CPCG06F30/23
Inventor 刘书田李取浩陈文炯胡瑞
Owner DALIAN UNIV OF TECH
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