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A rotary waveless screen changer

A screen changer, no fluctuation technology, applied in the field of screen changer, can solve the problems of raw material loss, uneven discharge, energy waste, etc., to achieve the effect of improving production quality and production efficiency, improving production efficiency, and improving production quality

Active Publication Date: 2018-10-26
ZHEJIANG LEENY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the process of plastic extrusion, the plastic melt is plasticized and heated for a long time, and there will be decomposition residues in the melt, plus impurities in the raw materials. Once they enter the extruder head, they will cause flow channel Blockage, plastic products have defects, or even cannot be produced normally; in order to filter out impurities and make the pure melt enter the extrusion molding head smoothly, a filter is usually installed between the screw head and the extrusion molding head for Prevent impurities and foreign matter from entering the molding head; as the extrusion time continues, the debris on the filter gradually accumulates, causing the pressure of the head to increase and the flow rate to decrease, and when the pressure exceeds a certain level, the filter is broken. If the filter screen fails, it is necessary to stop the machine to replace the filter screen; from dismantling the mold head, cleaning, replacing the filter screen, reheating, pulling the billet to normal production and extrusion, the whole process of the operation ranges from tens of minutes to several hours. , resulting in raw material loss, energy waste, and increased production costs
[0003] There are also some screen changers on the market that do not need to be shut down to change the screen, but they will cause relatively strong fluctuations during the screen change process. Due to the sudden change of the impact force, the melt becomes unstable and the discharge is uneven. Easy to break and other problems, and it is prone to accidental dangers, which will affect the life of the screen changer

Method used

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  • A rotary waveless screen changer
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  • A rotary waveless screen changer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] Embodiment 1: A rotary wave-free screen changer, including a screen changer housing 1, a filter cartridge 2, a filter screen, and a central shaft 3, the screen changer housing 1 is set outside the filter cartridge 2, and the filter cartridge 2 are set outside the central axis 3, the outer wall of the screen changer shell 1 is provided with a feed port c9, the inner wall of the screen changer shell is formed with a discharge trough 10, and the surface of the discharge chute 10 is formed with a discharge port c11; preferably, the discharge trough 10 of the present invention is arranged on the upper inner wall of the screen changer shell, and the screen changer shell 1 is formed with a net take-up groove 12 on an end surface opposite to the discharge trough 10; the preferred changer The lower end surface of the net shell is formed with a net slot 12;

[0046] More than three filter tanks 13 are formed on the filter cartridge 2, a filter screen is installed on the outer sur...

Embodiment 2

[0064] Embodiment 2: The design of Embodiment 2 is basically the same as that of Embodiment 1. The difference is that Embodiment 2 does not have the design of the diverter plate and the inlet flange, but directly sets the feed interface on the upper end of the screen changer shell. And the drive mechanism is arranged on the axis of the filter cartridge, the drive mechanism includes a servo motor, the output shaft of the servo motor is coaxially arranged with the filter cartridge, the output shaft of the servo motor is connected to a coupling sleeve 39, and the coupling sleeve 39 is fixed to the filter cylinder by screws Connection, one end of the central shaft with a discharge port is provided with a lock nut 36, the rotation of the central shaft is restricted by the lock nut, the other end of the central shaft is formed with a flange 42, and the flange 41 is against the end of the filter cartridge. Such a design makes the rotation more stable and the structure simpler.

[006...

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PUM

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Abstract

The invention belongs to the field of screen changers, and in particular refers to a rotary wave-free screen changer, which includes a screen changer shell, a filter cartridge, a filter screen, and a central shaft. Outside the shaft, the outer wall of the screen changer shell is provided with a feed port c, the inner wall of the screen changer shell is formed with a discharge trough, and the groove surface of the discharge chute is formed with a discharge port c, and the screen changer shell is connected with the discharge port The opposite end surface of the groove is formed with a net taking groove; the filter cartridge is formed with more than three filter grooves, the outer surface of the filter groove is installed with a filter net, and several filter holes are formed on the filter groove; the outer surface of the central shaft is formed with Feed trough, the position of the feed trough corresponds to the position of the discharge trough, the feed port d of the central axis flow channel is set in the middle of the feed trough, and the discharge port d of the central axis is set in the middle of the outer end of the central shaft; There is a driving mechanism on the shell of the net device; the invention has the advantages of simple structure, non-stop net changing, pre-filling and exhausting, no fluctuation, and high production efficiency.

Description

technical field [0001] The invention belongs to the field of screen changers, in particular to a novel rotary waveless screen changer. Background technique [0002] In the process of plastic extrusion, the plastic melt is plasticized and heated for a long time, and there will be decomposition residues in the melt, plus impurities in the raw materials. Once they enter the extruder head, they will cause flow channel Blockage, plastic products have defects, or even cannot be produced normally; in order to filter out impurities and make the pure melt enter the extrusion molding head smoothly, a filter is usually installed between the screw head and the extrusion molding head for Prevent impurities and foreign matter from entering the molding head; as the extrusion time continues, the debris on the filter gradually accumulates, causing the pressure of the head to increase and the flow rate to decrease, and when the pressure exceeds a certain level, the filter is broken. If the f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C47/68B29C47/08
CPCB29C48/2725B29C48/694B29C48/6916
Inventor 魏正才黄志玲杨健谢杨挺
Owner ZHEJIANG LEENY TECH
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