Preparing method of carbon-fiber-gridding-fabric-reinforced composite thermoplastic PP plate and product

A technology of carbon fiber mesh cloth and reinforced compounding, which is applied in the direction of synthetic resin layered products, layered products, chemical instruments and methods, etc., and can solve the problems of weak carbon fiber cloth bonding, inconsistent vertical and horizontal strength, and affecting material properties. , to achieve the effects of light weight, increased vehicle load, and high heat distortion temperature

Active Publication Date: 2016-05-04
NANCHONG XUYANG PLASTIC MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example: Tianjin Polytechnic University adopts continuous impregnation of carbon fiber cloth. Because the carbon fiber cloth is densely woven, it is difficult for the thermoplastic resin to completely cover the carbon fiber during the impregnation process, which will lead to weak bonding between the carbon fiber cloth and PP and affect the performance of the material; Beijing Nashengtong The company's use of carbon fiber unidirectional arrangement composite prepreg tape will lead to the defect of inconsistent vertical and horizontal strength

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment 1, a method for manufacturing a carbon fiber mesh cloth reinforced composite thermoplastic PP sheet, is carried out according to the following steps:

[0017] a. Material preparation: professional customization of carbon fiber mesh, market purchase of PP non-woven fabric, market purchase of thermoplastic raw materials and additives, and prepare materials according to the following mass parts

[0018] Copolymer PP (K8303) 40, ordinary PP (T30S) 60, main antioxidant 0.1, auxiliary antioxidant 0.5, light stabilizer (UV-531) 0.1, heat stabilizer (Cast) 0.6, masterbatch 1.2, mineral Oil 0.4;

[0019] b. Add the above formula materials to the mixer and mix them fully for later use;

[0020] c. Send the mixed materials to the drying bin for drying;

[0021] d. Feed the dried materials into the hoppers of 3 plastic extruders. The hopper automatically feeds the materials into the 3 extruders. After electric heating and melting, the 3 plastic extruders At the same time, the me...

Embodiment 2

[0026] Embodiment 2, a method for manufacturing a carbon fiber mesh cloth reinforced composite thermoplastic PP sheet, is carried out according to the following steps:

[0027] a. Material preparation: professional customization of carbon fiber mesh, market purchase of PP non-woven fabric, market purchase of thermoplastic raw materials and additives, and prepare materials according to the following mass parts

[0028] Copolymer PP (K8303) 45, ordinary PP (T30S) 55, main antioxidant 0.15, auxiliary antioxidant 0.45, light stabilizer (UV-531) 0.1, heat stabilizer (Cast) 0.6, masterbatch 1.2, mineral Oil 0.4;

[0029] b. Add the above formula materials to the mixer and mix them fully for later use;

[0030] c. Send the mixed materials to the drying bin for drying;

[0031] d. Feed the dried materials into the hoppers of 3 plastic extruders. The hopper automatically feeds the materials into the 3 extruders. After electric heating and melting, the 3 plastic extruders At the same time, the ...

Embodiment 3

[0036] Embodiment 3, a method for manufacturing a carbon fiber mesh cloth reinforced composite thermoplastic PP sheet, is carried out according to the following steps:

[0037] a. Material preparation: professional customization of carbon fiber mesh, market procurement of PP non-woven fabrics, market procurement of thermoplastic raw materials and additives are prepared according to the following mass parts

[0038] Copolymer PP50, ordinary PP50, main antioxidant 0.2, auxiliary antioxidant 0.4, light stabilizer (UV-531) 0.1, heat stabilizer (Cast) 0.6, masterbatch 1.2, mineral oil 0.4;

[0039] b. Add the above formula materials to the mixer and mix them fully for later use;

[0040] c. Send the mixed materials to the drying bin for drying;

[0041] d. Feed the dried materials into the hoppers of 3 plastic extruders. The hopper will automatically feed the materials into the 3 extruders. After electric heating and melting, the 3 plastic extruders At the same time, the melted PP is extrud...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a preparing method of a carbon-fiber-gridding-fabric-reinforced composite thermoplastic PP plate. The preparing method is characterized by including the following steps that materials are prepared, wherein carbon-fiber gridding fabric, PP non-woven fabric and a thermoplastic raw material comprising, by mass, 40-50 parts of copolymerization PP, 50-60 parts of common PP, 0.1-0.2 part of main antioxidant, 0.1-0.5 part of auxiliary antioxidant, 0.1 part of light stabilizer, 0.6 part of heat stabilizer, 1.2 parts of color master batches and 0.4 part of mineral oil are prepared; the materials in the formula are added into a mixing machine and fully mixed ready for use; the mixed materials are fed to a drying cabin to be dried ready for use; the dried materials are fed into containing hoppers of three plastic extruding machines respectively, the materials are automatically fed into the three plastic extruding machines through the containing hoppers, melted PP is extruded to form soft piece blanks through the three plastic extruding machines at the same time, and the carbon-fiber gridding fabric and the PP non-woven fabric pre-arranged on composite devices installed above and below the three plastic extruding machines are sequentially led into the portions between pressing rollers of three plastic extruding composite machines respectively to be soaked and laminated to form the composite plate.

Description

Technical field [0001] The invention relates to a manufacturing method and a product of a thermoplastic board, in particular to a manufacturing method and a product of a carbon fiber mesh cloth reinforced composite thermoplastic PP board. Background technique [0002] As we all know, to achieve lightweight cars, first of all, lightweight auto parts. The lightweight of auto parts involves the lightweight of raw materials. Researchers at home and abroad have done a lot of research on the lightweight of automobile materials: use polypropylene foam materials to make automobile interior decoration top covers, pillars, door panels, etc.; use carbon fiber reinforced composite thermoplastic materials to make automobile shells, bottom guards, hoods, etc. Wait. The development direction of automotive materials is to replace solid materials with foamed materials. Replacing aluminum plates and steel plates with carbon fiber and glass fiber reinforced composite plates can greatly reduce th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/12C08L23/14C08L91/00C08K5/132C08K5/098B32B27/04B32B27/32
CPCB32B27/08B32B27/32B32B2250/242B32B2260/021B32B2260/046B32B2262/106B32B2307/308B32B2307/718B32B2605/08C08L23/12C08L23/14C08L2201/08C08L2205/02C08L2205/03C08L91/00C08K5/132C08K5/098
Inventor 母永清母潇谭贤文
Owner NANCHONG XUYANG PLASTIC MFG CO LTD
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