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Production process of hollow brick and porous brick from coal gangue

A production process and technology for hollow bricks, applied in the field of building materials, can solve the problems of complex production process of hollow bricks and perforated bricks, differences in brick body quality and production cost, and different brick body quality, so as to reduce drying sensitivity, good sound insulation effect, The effect of reducing the loss of green body

Inactive Publication Date: 2016-04-20
任云辉
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Hollow bricks or porous bricks have the characteristics of good thermal insulation performance, but the production process of hollow bricks and porous bricks is more complicated, and most of them use secondary code firing, the product qualification rate is low, the cost is high, and the brick body fired by different processes The quality is also very different. For example, there are many differences in the production of hollow bricks fired with coal gangue, which leads to great differences in the quality and production cost of bricks.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A production process of coal gangue hollow bricks and porous bricks, comprising the following steps:

[0032] (1) Primary crushing: use fine jaw crusher, hammer crushing or fine crushing roller machine to carry out primary crushing of coal gangue raw materials. The final particle size should be less than 3mm, and the particle size after passing through the fine crushing roller machine should be less than 1.5mm; mixing and stirring: add no more than 40% of the total amount of clay to the crushed raw materials, add an appropriate amount of water and stir evenly;

[0033] (2) Secondary crushing: Secondary crushing of the stirred raw materials, the particle size after crushing is less than 0.4mm;

[0034] (3) Aging: After the raw materials have been processed, they contain a certain amount of water, and the raw materials after secondary crushing are put into the aging warehouse for sealing and aging for 1 month. On the one hand, the plasticity of the raw materials can be in...

Embodiment 2

[0041] A production process of coal gangue hollow bricks and porous bricks, comprising the following steps:

[0042] (1) Primary crushing: use fine jaw crusher, hammer crushing or fine crushing roller machine to carry out primary crushing of coal gangue raw materials. The final particle size should be less than 3mm, and the particle size after passing through the fine crushing roller machine should be less than 1.5mm; mixing and stirring: add no more than 40% of the total amount of clay to the crushed raw materials, add an appropriate amount of water and stir evenly;

[0043] (2) Secondary crushing: Secondary crushing of the stirred raw materials, the particle size after crushing is less than 0.4mm;

[0044] (3) Aging: The raw materials contain a certain amount of water after being processed, and the raw materials after secondary crushing are put into the aging warehouse for sealing and aging for 1 month and 10 days. On the one hand, the plasticity of the raw materials can be in...

Embodiment 3

[0051] A production process of coal gangue hollow bricks and porous bricks, comprising the following steps:

[0052] (1) Primary crushing: use fine jaw crusher, hammer crushing or fine crushing roller machine to carry out primary crushing of coal gangue raw materials. The final particle size should be less than 3mm, and the particle size after passing through the fine crushing roller machine should be less than 1.5mm; mixing and stirring: add no more than 40% of the total amount of clay to the crushed raw materials, add an appropriate amount of water and stir evenly;

[0053] (2) Secondary crushing: Secondary crushing of the stirred raw materials, the particle size after crushing is less than 0.4mm;

[0054] (3) Aging: After the raw materials have been processed, they contain a certain amount of water, and the raw materials after secondary crushing are input into the aging warehouse for 1.5 months. On the one hand, the plasticity of the raw materials can be increased by fully ...

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PUM

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Abstract

The invention relates to a production process of a hollow brick or a porous brick from coal gangue. The hollow brick or the porous brick is good in heat preservation performances, but is complex in production process, and meanwhile, qualities of the bricks burned through different processes are quite different. The production process includes the steps of: (1) primary crushing; (2) secondary crushing; (3) aging: aging raw materials after the secondary crushing for 1-1.5 months; (4) moulding; (5) drying; and (6) calcination: pulling dried green bodies of the bricks out and directly calcining the green bodies in a calcining kiln. In the process, a one-time palletizing and burning process is employed, wherein the moulded green bodies are directly palletized on a kiln car and then are subjected to continuously drying and calcination, so that an operation of palletizing the moulded green bodies on a drying car and then unloading the dried green bodies can be avoided, thereby simplifying the process. The production process reduces required workers, is convenient for production management and can increase labor productivity.

Description

technical field [0001] The invention belongs to the technical field of building materials, and relates to a production process of coal gangue hollow bricks and porous bricks. Background technique [0002] In northern my country, heating energy consumption in winter accounts for almost 30%-40% of the total energy consumption. Therefore, reducing heating energy consumption is a very important issue. Usually, two methods are used to reduce heating energy consumption. One is to improve the efficiency of various heating equipment, and the other is to improve the insulation performance of buildings, increase heat resistance, and reduce heat loss. [0003] Generally speaking, the heat dissipated by the wall and roof reaches 60% to 70% of the heat dissipation of the house, and the area of ​​the wall is several times larger than the area of ​​the roof. The reduction of building energy consumption must be focused on improving the heat preservation of the outer structure of the house....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B30/00
Inventor 任云辉
Owner 任云辉
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