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Energy saving device and method for wave soldering machine

An energy-saving device and solder furnace technology, applied in welding equipment, manufacturing tools, metal processing, etc., can solve the problems affecting the health of workers, the smell of solder smoke, and the harsh environment of the workshop, so as to avoid physical health, save materials, The effect of saving solder

Inactive Publication Date: 2015-10-28
SHENZHEN C&D ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing electronic industry is becoming more and more developed, and in the wave soldering process of PCBA boards, the wave soldering furnace will produce a large amount of tin slag every day, that is, tin oxide impurities. According to statistics, a wave soldering machine produces about 4KG per day. This is because the wave soldering furnace does not have sealing measures, and the tin in the wave soldering furnace directly flows and oxidizes in the air, resulting in the generation of tin slag, and the existing tin wave grooves are all 150mm, so the tin that is too wide The wave groove also makes it easier to form oxides. On this basis, because the wave soldering furnace does not have any sealing measures, the smoke is caused to escape from the wave peak and fill the air, making the solder smoke in the production workshop pungent. , while wasting solder, it also makes the workshop environment harsh and affects the health of workers

Method used

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  • Energy saving device and method for wave soldering machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Such as figure 1 As shown, this example provides an energy-saving device for a wave soldering furnace, including: a body 1, a wave soldering furnace 2, a tin furnace sealing cover 3, a tin wave tank 4, a mechanical pump 5 and a smoker; the wave soldering furnace 2 is set On the body 1, the tin wave tank 4 is arranged in the wave soldering furnace 2; the mechanical pump 5 is connected with the tin wave tank 4 for forming a wave crest in the tin wave tank 4; the tin furnace sealing cover 3 is arranged directly above the wave soldering tin furnace 2, and the smoke extraction device is sealed and connected with the tin furnace sealing cover 3.

[0023] The tin furnace seal cover 3 described in this example is provided with a smoke pipe 6, and the tin furnace seal cover 3 is connected with the smoke device through the smoke tube 6; this example also includes a flux sensor and a chain for transporting PCBA boards 7. The chain 7 is set directly below the wave soldering furnac...

Embodiment 2

[0030] Such as figure 2 As shown, this example also provides an energy-saving method for a wave soldering furnace, which adopts the energy-saving device for a wave soldering furnace 2 as described in Embodiment 1, and includes the following steps:

[0031] Step S1, limiting the width of the tin wave groove 4 to 80mm;

[0032] Step S2, setting the tin furnace sealing cover 3 directly above the wave soldering tin furnace 2, and sealing the tin furnace sealing cover 3 and the smoking device together;

[0033] Step S3, transfer the PCBA board to the wave soldering furnace 2, spray flux on the copper foil surface of the PCBA board, and then enter the soldering surface of the tin wave tank 4 after preheating for soldering, and directly send it out of the wave soldering furnace after soldering 2;

[0034] Step S4, exhausting the exhaust gas after the product has been tinned through the smoking device.

[0035] Step S3 and step S4 described in this example may be performed synchro...

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Abstract

The invention provides an energy saving device and method for a wave soldering machine. The energy saving device comprises a device body, the wave soldering machine, a soldering machine sealing cap, a soldering wave trough, a mechanical pump and a smoke exhaust device, wherein the wave soldering machine is arranged on the device body; the soldering wave trough is arranged in the wave soldering machine; the mechanical pump is connected with the soldering wave trough and used for forming wave crests in the soldering wave trough; the soldering machine sealing cap is arranged over the wave soldering machine; the smoke exhaust device is connected with the soldering machine sealing cap in a sealed mode. By means of the energy saving device and method for the wave soldering machine, the requirements for soldering are lowered, materials are saved, and the requirement for wave soldering are met. The soldering machine sealing cap can completely prevent outside air from entering the wave soldering machine, and then smoke in the wave soldering machine is exhausted and treated through the smoke exhaust device, so that the shortcoming that smoke is exhausted out of a wave crest opening to air is overcome, and the environment of a workshop is improved while soldering tin is saved. The energy saving device and method save energy, are environmentally friendly, and do not affect the physical health of workers.

Description

technical field [0001] The invention relates to a wave soldering device, in particular to an energy-saving device for a wave soldering furnace, and to an energy-saving method using the energy-saving device for a wave soldering furnace. Background technique [0002] The existing electronic industry is becoming more and more developed, and in the wave soldering process of PCBA boards, the wave soldering furnace will produce a large amount of tin slag every day, that is, tin oxide impurities. According to statistics, a wave soldering machine produces about 4KG per day. This is because the wave soldering furnace does not have sealing measures, and the tin in the wave soldering furnace directly flows and oxidizes in the air, resulting in the generation of tin slag, and the existing tin wave grooves are all 150mm, so the tin that is too wide The wave groove also makes it easier to form oxides. On this basis, because the wave soldering furnace does not have any sealing measures, th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K3/00B23K1/08
CPCB23K3/00B23K1/085
Inventor 陈绪峰金宝忠
Owner SHENZHEN C&D ELECTRONICS
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