Symmetrical four-roller die drawing method for regular-hexagon-section titanium wires
A technology of roller die drawing and regular hexagon, which is applied in the direction of wire drawing dies, etc., can solve the problems of large production equipment investment and floor space, high requirements for molds and lubrication methods, complex processing technology and process control, etc., and achieve surface The effect of fewer defects, greater weight per disc, and less wear
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Embodiment 1
[0012] Example 1: Roller die drawing and conventional thermal processing are jointly designed into a combined production module, and the wire production mode is 1+2+3+4+5, that is, the 1st area is the wire heating part (tubular heating equipment is selected) , Zone 2 is the roller die hot drawing forming part (select special equipment for roller die drawing and hot drawing), and Zone 3 is the drawing force driving part (select large-size bidirectional interactive traction drum and three-phase electromagnetic speed-regulating motor), Zone 4 is the surface treatment part of the finished product (miniature centerless cylindrical turning equipment is selected), and zone 5 is the wire densely wound part (large-size take-up disc and three-phase torque motor are selected). It can produce the finished regular hexagonal cross-section wire with adjacent side length 1-3mm, dimensional tolerance ±(0.08-0.15)mm, surface roughness 0.8-1.6μm, single coil weight 100Kg.
Embodiment 2
[0013] Example 2: Roller die drawing and conventional thermal processing are jointly designed into a combined production module, the semi-finished wire production is selected as the 2+3 mode, and the finished wire production is selected as the 2+3+4+5 mode. Among them, the 2nd area is the cold drawing forming part of the roller die (the special equipment for the rolling die drawing and cold drawing is selected), and the 3rd area is the drawing force driving part (the semi-finished product is drawn by using a large-size take-up disc and a three-phase electromagnetic speed-regulating motor, Large-size two-way interactive traction drums and three-phase electromagnetic speed-adjusting motors are used for finished product drawing), area 4 is the surface cleaning and drying part of finished products (ultrasonic cleaning equipment and electric heating drying equipment are selected), area 5 is wire dense Winding part (select large-size take-up disc and three-phase torque motor). It ca...
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