Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Symmetrical four-roller die drawing method for regular-hexagon-section titanium wires

A technology of roller die drawing and regular hexagon, which is applied in the direction of wire drawing dies, etc., can solve the problems of large production equipment investment and floor space, high requirements for molds and lubrication methods, complex processing technology and process control, etc., and achieve surface The effect of fewer defects, greater weight per disc, and less wear

Inactive Publication Date: 2015-10-14
西安中泰新材料科技有限公司
View PDF0 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the production of round section or non-circular section (special-shaped) titanium and titanium alloy wire in China, rolling or fixed die drawing methods are widely used. Rolling has the advantages of simple processing technology, high production efficiency, various product specifications, single-disc The advantage of wire material weight is large, but the disadvantages are large investment in production equipment and large floor space, difficulty in controlling product size, product surface quality depends on processing control and pre-billet state, and titanium and titanium alloy wire materials have a relatively low feed unit weight. In view of the characteristics of few, expensive, complex processing technology and process control, this processing method can only be used as the production of wire blanks in the early stage
Fixed die drawing has the advantages of low investment and site conditions, easy control of product size, and high product surface quality, but it has small pass processing, easy to stick to the mold, low production efficiency, narrow product specification range, and large material loss. The mold and lubrication method have high requirements, so it can only be produced as a special wire material with small batch, high price and high surface precision requirements.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Example 1: Roller die drawing and conventional thermal processing are jointly designed into a combined production module, and the wire production mode is 1+2+3+4+5, that is, the 1st area is the wire heating part (tubular heating equipment is selected) , Zone 2 is the roller die hot drawing forming part (select special equipment for roller die drawing and hot drawing), and Zone 3 is the drawing force driving part (select large-size bidirectional interactive traction drum and three-phase electromagnetic speed-regulating motor), Zone 4 is the surface treatment part of the finished product (miniature centerless cylindrical turning equipment is selected), and zone 5 is the wire densely wound part (large-size take-up disc and three-phase torque motor are selected). It can produce the finished regular hexagonal cross-section wire with adjacent side length 1-3mm, dimensional tolerance ±(0.08-0.15)mm, surface roughness 0.8-1.6μm, single coil weight 100Kg.

Embodiment 2

[0013] Example 2: Roller die drawing and conventional thermal processing are jointly designed into a combined production module, the semi-finished wire production is selected as the 2+3 mode, and the finished wire production is selected as the 2+3+4+5 mode. Among them, the 2nd area is the cold drawing forming part of the roller die (the special equipment for the rolling die drawing and cold drawing is selected), and the 3rd area is the drawing force driving part (the semi-finished product is drawn by using a large-size take-up disc and a three-phase electromagnetic speed-regulating motor, Large-size two-way interactive traction drums and three-phase electromagnetic speed-adjusting motors are used for finished product drawing), area 4 is the surface cleaning and drying part of finished products (ultrasonic cleaning equipment and electric heating drying equipment are selected), area 5 is wire dense Winding part (select large-size take-up disc and three-phase torque motor). It ca...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a symmetrical four-roller die drawing method for regular-hexagon-section titanium wires, which has the advantages of reducing the processing passes and the intermediate annealing passes, reducing the drawing force and the device driving power, reducing the material and energy source loss, enhancing the finished product rate and is very wide in application range. Based on the comprehensive advantages of the conventional rolling and fixed die drawing processing method, two rollers of a roller type die having a V-shaped cavity with an 120-degree inner angle and two rollers of a plane roller type die are used for forming a combination in which the four rollers are vertical in the front-rear direction and are crossed symmetrically in the horizontal direction, or two combinations each comprising the above four rollers and in which the rollers are crossed vertically in the front-rear direction and are crossed symmetrical in the horizontal direction are formed; the combinations are used for the roller die drawing in the processing of regular-hexagon-section titanium wires; the symmetrical four-roller die drawing method for regular-hexagon-section titanium wires is applicable to processing titanium and titanium alloy regular-hexagon-section wires which are high in surface quality, finished product rate, efficiency and single-deck weight.

Description

technical field [0001] The invention relates to a symmetrical four-roller die drawing method for a regular hexagonal cross-section titanium wire. Background technique [0002] Titanium and titanium alloys have high strength, high specific strength, excellent corrosion resistance and biocompatibility, and have been widely used in many fields of national economy and social life. In the production of round section or non-circular section (special-shaped) titanium and titanium alloy wire in China, rolling or fixed die drawing methods are widely used. Rolling has the advantages of simple processing technology, high production efficiency, various product specifications, single-disc The advantage of wire material weight is large, but the disadvantage is that the production equipment investment and floor area are large, the product size is difficult to control, and the product surface quality depends on the processing process control and the state of the blank in the early stage. Mo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B21C3/08B21C1/02B21C1/04
CPCB21C3/08B21C1/02B21C1/04
Inventor 不公告发明人
Owner 西安中泰新材料科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products