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Repairing method of metal workpiece

A technology for repairing metal workpieces and defects. It is used in devices for applying liquid to surfaces, pre-treatment surfaces, coatings, etc. It can solve the problems that the newly replaced parts are prone to discomfort, cannot guarantee the repair progress, and are difficult to control quality. problems, to achieve the effects of controllable deformation, cost reduction, and less difficulty in operation

Inactive Publication Date: 2015-08-19
上海易乓乒智能科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Common replacement methods include overall replacement or replacement of partial parts. However, due to the strong integrity of metal tools, the cost of replacing parts or workpieces as a whole is often high, and the newly replaced parts are prone to discrepancies with the original parts. adapt to the situation
Although thermal processing methods such as welding can effectively restore damage such as holes on metal workpieces, due to the limitations of the repair process and the constraints of welding materials, thermal processing methods such as welding are difficult to use on many metal workpieces with special structures and shapes, or The repair progress cannot be guaranteed, and the service life and performance after repair are often quite different; during the hot welding repair process, immediate deformation and internal stress will occur on the operating surface, and quality control is difficult; in addition, thermal processing methods such as welding are often unable to Used on metal workpieces with large damage volume

Method used

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  • Repairing method of metal workpiece

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Embodiment Construction

[0018] In order to make the technical means, technical features, invention objectives and technical effects realized by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.

[0019] 1. Working conditions for repairing metal workpieces:

[0020] Temperature: within the range of -20℃~288℃;

[0021] Pressure: within 2.0Mpa;

[0022] Humidity: unlimited

[0023] When the operating equipment is repaired, a three-party listing is required to cut off the power and stop the operation.

[0024] When working in the field, construction conditions must be met; when the operating equipment is repaired, it is necessary to cut off the power and stop the operation.

[0025] Second, the scope of application of metal workpiece repair:

[0026] The repair method of the present invention can be used for all metal equipment and facilities with corrosion and wear. It has been proved by experiments that the pr...

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Abstract

The invention discloses a repairing method of a metal workpiece. The repairing method includes the steps of cleaning the surface of the metal workpiece, derusting the surface through sandblast so that the roughness degree of the metal surface can reach 6.3, cleaning and drying the surface, comprehensively cleaning up the sandblast workpiece through special cleaning agent so that the cleanliness degree can reach Sa2.5, drying the workpiece, humidifying and bottoming the workpiece, bottoming the cleaned surface through a ceramic fiber coating, repairing defected parts through chromium-molybdenum-contained small-grained wear-resistant healant, conducting drying and solidifying through an iodine-tungsten filament lamp, a warm air machine and other heating devices, conducting heating for 5 hours to 7 hours, coping the surface, cleaning and drying the surface, smearing the surface with finishing coat, and smearing the cleaned and dried workpiece with finishing coat one time to three times through corrosion remover or high-temperature ceramic protective agent. The method is wide in operation and application range, low in working condition requirement, low in cost and good in repairing effect.

Description

technical field [0001] The invention relates to the field of maintenance of mechanical workpieces, in particular to a method for repairing metal workpieces. Background technique [0002] During long-term use, metal workpieces are often damaged to varying degrees due to wear or corrosion, and need to be repaired or renewed after reaching a certain level. At present, the common maintenance methods are mainly replacement, welding or processing. [0003] Common replacement methods include overall replacement or replacement of partial parts. However, due to the strong integrity of metal tools, the cost of replacing parts or workpieces as a whole is often high, and the newly replaced parts are prone to discrepancies with the original parts. adapt to the situation. Although thermal processing methods such as welding can effectively restore damage such as holes on metal workpieces, due to the limitations of the repair process and the constraints of welding materials, thermal proce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05D7/14B05D3/12B05D3/02
Inventor 周佳佳李庆玉孔卓吕永臣
Owner 上海易乓乒智能科技股份有限公司
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