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Early strength high wear-resisting self-leveling mortar used for ground repairing and preparation method thereof

A self-leveling mortar and high wear-resistant technology, which is applied in the field of dry powder mortar and its preparation, can solve the problems of poor corrosion resistance, poor wear resistance, and low early strength, and achieve significant economic benefits, social benefits, and good corrosion resistance Effect

Active Publication Date: 2015-04-01
LIAONING BUILDING SCI RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At the same time, in order to achieve its early strength, the existing mortar often needs to be mixed with various cements, which makes the finished product difficult to control
Poor wear resistance, poor corrosion resistance
[0005] At present, the cement-based self-leveling mortar products on the market generally have low early strength, and the surface is prone to pulverization, sanding, cracking, etc.
Most of the raw materials are made of special cement as the base material, and the cost is relatively high

Method used

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  • Early strength high wear-resisting self-leveling mortar used for ground repairing and preparation method thereof
  • Early strength high wear-resisting self-leveling mortar used for ground repairing and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] P.052.5 ordinary Portland cement 35kg, mineral admixture 15kg (including heavy calcium powder 10kg, slag powder 5kg), special anti-cracking agent 4kg, imported organic binder 0.5kg, organic defoamer 0.1kg, stable 0.2kg of cellulose, placed in a stirring device and mixed for 5 minutes to obtain a mixture; 0.4kg of high-performance water reducer was slowly and evenly sprayed on the obtained mixture in the form of spraying, and the spraying time was not less than 2 minutes. Stirring is not stopped during the process to ensure that the high-performance water reducer is evenly dispersed in the powder; add 0.3kg of inorganic salt strength accelerator, 45kg of quartz sand (31.5kg of 20-40 mesh, 13.5kg of 40-70 mesh), anti-erosion additive 0.2kg, continue to stir for 10 minutes, make it fully mixed evenly, ready to use, mix well, and stir for 10 minutes, the finished product is obtained.

Embodiment 2

[0026] P.052.5 ordinary Portland cement 35kg, mineral admixture 20kg (including heavy calcium powder 10kg, fly ash 10kg), special anti-cracking agent 6kg, imported organic binder 1kg, organic defoamer 0.2kg, stable 0.4kg of cellulose, placed in a stirring device and mixed for 8 minutes to obtain a mixture; 0.4kg of high-performance water reducer was slowly and evenly sprayed on the obtained mixture in the form of spraying, and the spraying time was not less than 2 minutes. Stirring is not stopped during the process to ensure that the high-performance water reducer is evenly dispersed in the powder; add 0.5kg of inorganic salt strength accelerator, 40kg of corundum (28kg of 20-40 mesh, 12kg of 40-70 mesh), 0.5kg of anti-erosion additive, After continuing to stir for 15 minutes, make it fully mix evenly to obtain the finished product.

Embodiment 3

[0028] P.052.5 ordinary Portland cement 37.5kg, mineral admixture 17.5kg (including heavy calcium powder 10kg, fly ash 7.5kg), special anti-cracking agent 5kg, imported organic binder 0.75kg, organic defoamer 0.15 kg, 0.3 kg of stabilizer cellulose, placed in a stirring device and mixed for 6.5 minutes to obtain a mixture; 0.3 kg of high-performance water reducer was slowly and evenly sprayed on the obtained mixture in the form of spraying, and the spraying time was not less than 2 Minutes, do not stop stirring during the spraying process to ensure that the high-performance water reducer is evenly dispersed in the powder; add 0.4kg of inorganic salt strength accelerator, 20kg of quartz sand (mixed with 20-70 mesh), 20kg of emery (mixed with 20-70 mesh ), 0.35kg of anti-corrosion additive, and continue to stir for 10 to 15 minutes to make it fully mixed evenly to obtain the finished product.

[0029] After testing, the fluidity, early and 28-day strength of the mortar obtained ...

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Abstract

The invention discloses an early strength high wear-resisting self-leveling mortar used for ground repairing and a preparation method thereof, and the early strength high wear-resisting self-leveling mortar comprises the following components by weight: 35%-40% of P.052.5 ordinary portland cement; 15%-20% of a mineral admixture; 40%-55% of quartz sand or carborundum; 4%-6% of a special anti cracking agent; 0.5%-1% of an imported organic binder; 0.3%-0.5% of an inorganic salt strength enhancer; 0.1%-0.2% of an organic defoaming agent; 0.2%-0.4% of a high performance water reducing agent; 0.2%-0.4% of stabilizer cellulose; and 0.2%-0.5% of an erosion resistant additive. The early strength high wear-resisting self-leveling mortar is applied to construction by self leveling technology, can reduce the human, financial and material resources, is remarkable in economic benefit, is added with the high proportion of mineral admixture, is environmentally-friendly, utilizes industrial waste, is significant in social benefits and good in wear resistance, can be used for high wear resistance requirement ground, is good in corrosion resistance, and can be used for the ground in heavy chloride sulfate corrosion environment.

Description

technical field [0001] The invention relates to a dry powder mortar and a preparation method thereof, in particular to an early-strength and high wear-resistant self-leveling mortar for ground repair and a preparation method thereof. Background technique [0002] Since the 1970s, developed countries such as Japan, Europe and the United States have successively researched, developed and produced self-leveling floor materials, and have been widely used. In 1972-1973, the Japanese Housing Corporation first conducted basic research on gypsum-based self-leveling materials. In 1976, a construction test was carried out on gypsum-based self-leveling materials using α-hemihydrate gypsum as the base material. In 1977, gypsum-based self-leveling materials were used. Based on self-leveling materials for sale. Subsequently, Pai Ai Luo Company in West Germany used Type II anhydrite to produce a self-leveling material with a strength of 20-30MPa and a thickness of 10mm. The American Gyps...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04
Inventor 张大利康勇王元马秀波鞠栋岳李晨张振雷张鹤译韩瑜乔咏琪
Owner LIAONING BUILDING SCI RES INST
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