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Titanium alloy wire on-line heating tension straightening device and straightening method

A technology for titanium alloy wire and tension is applied in the field of online heating tension straightening of titanium alloy wire, and the field of online heating tension straightening device for titanium alloy wire, which can solve the problems of low heating efficiency, large tension fluctuation, etc. Efficiency, high degree of automation, and the effect of improving straightening efficiency

Active Publication Date: 2015-01-07
西部超导材料科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide an online heating tension straightening device for titanium alloy wire, which solves the problems of large tension fluctuation and low heating efficiency in the straightening process

Method used

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  • Titanium alloy wire on-line heating tension straightening device and straightening method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] Start the tube furnace 4 to raise the temperature to 720°C, start the submerged tank type circulating water cooling device 5; thread the titanium alloy wire into the active pay-off machine 1, and the titanium alloy wire from the active pay-off machine 1 enters the tension frame 2, Apply a straightening tension of 70N to the wire, and the linear potentiometer 9 generates a position signal and transmits it to the pay-off frequency converter 10, thereby controlling the pay-off speed of the active pay-off machine 1 to adapt to the take-up speed of the active take-up machine 7; The titanium alloy wire coming out of the rack 2 enters the induction furnace 3 and is rapidly heated to 400°C, and then enters the tube furnace 4 and continues to heat up to 720°C; the titanium alloy wire coming out of the tube furnace 4 enters the immersion tank In the type circulating water cooling device 5, the titanium alloy wire is quickly and fully cooled and dried through the trough-type immers...

Embodiment 2

[0058] Start the tube furnace 4 to heat up to 760°C, start the submerged tank type circulating water cooling device 5; thread the titanium alloy wire into the active pay-off machine 1, and the titanium alloy wire from the active pay-off machine 1 enters the tension frame 2, Apply a straightening tension of 300N to the wire, and the linear potentiometer 9 generates a position signal and transmits it to the pay-off frequency converter 10, thereby controlling the pay-off speed of the active pay-off machine 1 to adapt to the take-up speed of the active take-up machine 7; The titanium alloy wire coming out of the tension frame 2 enters the induction furnace 3 and is rapidly heated to 440°C, and then enters the tube furnace 4 to continue heating to 760°C; the titanium alloy wire coming out of the tube furnace 4 enters the immersion furnace In the trough-type circulating water cooling device 5, the titanium alloy wire is rapidly and fully cooled and dried through the trough-type immer...

Embodiment 3

[0060] Start the tube furnace 4 to heat up to 800°C, start the submerged tank-type circulating water cooling device 5; thread the titanium alloy wire into the active pay-off machine 1, and the titanium alloy wire from the active pay-off machine 1 enters the tension frame 2, Apply a straightening tension of 600N to the wire, and the linear potentiometer 9 generates a position signal and transmits it to the pay-off frequency converter 10, thereby controlling the pay-off speed of the active pay-off machine 1 to adapt to the take-up speed of the active take-up machine 7; The titanium alloy wire coming out of the tension frame 2 enters the induction furnace 3 and is rapidly heated to 480°C, and then enters the tube furnace 4 to continue heating up to 800°C; the titanium alloy wire coming out of the tube furnace 4 enters the immersion furnace In the trough-type circulating water cooling device 5, the titanium alloy wire is rapidly and fully cooled and dried through the trough-type im...

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Abstract

The invention discloses a titanium alloy wire on-line heating tension straightening device. The device comprises a driving paying-off machine, a tension frame, an induction furnace, a tube furnace, an immersion groove circulating water cooling device, a guide unit and a driving taking-up machine which are sequentially connected, wherein the tension frame is connected to a rotary encoder and a linear potentiometer, the driving paying-off machine is connected to a paying-off frequency converter, and the driving taking-up machine is connected to a taking-up frequency converter. A straightening method includes that the driving paying-off machine, the tension frame, the guide unit and the driving taking-up machine form a constant tension and constant speed system to achieve accurate and stable straightening tension and speed needed for wire straightening, and the induction furnace and the tube furnace form a preheating constant temperature system to achieve fast and efficient wire heating and guarantee a certain temperature uniformity. The titanium alloy wire on-line heating tension straightening device solves the problems of high tension fluctuation and low heating efficiency during straightening, omits manual intervention and is high in automation degree, thereby greatly improving the quality and efficiency of straightening.

Description

technical field [0001] The invention belongs to the technical field of metal wire straightening methods. The invention relates to an online heating tension straightening device for titanium alloy wires, and also relates to an online heating tension straightening method for titanium alloy wires. Background technique [0002] At present, for the straightening of titanium alloy wire, most of the forms are: add a tube furnace between the take-up and pay-off machines, and adjust the speed of the take-up and pay-off machines according to experience to generate a certain tension between the two Perform heat straightening. Since the straightening tension is an empirical value, whether it is large or small, the force is small, and the purpose of straightening cannot be achieved. It is necessary to straighten the wire that has been straightened in the same way; if the force is large, the diameter of the wire will shrink. Or be broken, resulting in unsatisfactory straightening effect....

Claims

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Application Information

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IPC IPC(8): B21F1/02
CPCB21F1/02
Inventor 兰贤辉彭常户任源李会武杜亚宁王锦群张磊
Owner 西部超导材料科技股份有限公司
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