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Method for preparing simple substance iron by virtue of pyrolytic gas

A technology of pyrolysis of gas and iron, which is applied in the field of metallurgy and can solve problems such as shortage of natural gas resources, heavy pollution, and poor efficiency of direct reduction of iron

Active Publication Date: 2014-06-18
SHENWU TECH GRP CO LTD
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  • Abstract
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Problems solved by technology

However, there is a shortage of natural gas resources in my country, so the use of natural gas as energy is not conducive to the promotion and application of gas-based shaft furnace technology in China
Coke oven gas is produced from coking coal resources through the coking process. Coking coal resources are increasingly in short supply. The coking process consumes high energy and causes heavy pollution. Therefore, using coke oven gas as an energy source is only suitable for promotion in some areas
Coal gasification gas production technology is becoming more and more mature, but the investment is high, so the benefit of using coal as energy to produce direct reduced iron is not good, which is not conducive to popularization

Method used

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  • Method for preparing simple substance iron by virtue of pyrolytic gas
  • Method for preparing simple substance iron by virtue of pyrolytic gas

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Embodiment

[0041] refer to figure 2 , Iron ore is smelted by using lignite pyrolysis gas in a certain place, in which the lignite pyrolysis gas in a certain place mainly contains 24% volume H 2 , 11% volume CO, 22% volume CO 2 , 27% volume CH 4 , 9% volume C 2+ , 6% volume H 2 O and nitrogen, etc. The lignite pyrolysis gas is mixed with 60% cooled and dust-removed reaction tail gas, pressurized to 3bar, mixed with steam, and passed into the reformer, where the conversion reaction occurs, wherein the volume ratio of steam to lignite pyrolysis gas is 0.1, and the temperature of the conversion reaction is The temperature is 450-900°C, and the pressure is 4bar. The reducing gas thus prepared contains H 2 The total volume of CO and CO is at least 85% by volume, and the reducing gas temperature is 900°C. The converted reducing gas is fed into the shaft furnace to reduce the bulk metal ore raw material, and the product direct reduced iron is obtained. The reaction tail gas discharged f...

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Abstract

The invention discloses a method for preparing simple substance iron by virtue of a pyrolytic gas. The method comprises the steps of (1) mixing the pyrolytic gas which is obtained by performing pyrolysis treatment on middle- and low-rank coal, junked tire, biomass or garbage, with a transforming agent; (2) carrying out a transformation reaction of the mixture obtained in the step (1) in a transformation furnace so as to obtain a reducing gas; (3) reducing the iron ore in a shaft furnace by virtue of the reducing gas obtained in the step (2) so as to obtain the simple substance iron and a reaction tail gas;(4) performing waste heat recovery treatment on the reaction tail gas by using a waste heat boiler so as to obtain water vapor and the cooled reaction tail gas; and (5) returning one part of the cooled reaction tail gas and the water vapor as the transforming agent to be mixed with the pyrolytic gas in the step (1), and returning the other part of the cooled reaction tail gas to the step (2) as a fuel of the transformation furnace. Due to the method, the simple substance iron preparation cost can be remarkably reduced.

Description

technical field [0001] The invention belongs to the field of metallurgy, and in particular, the invention relates to a method for preparing simple iron from pyrolysis gas. Background technique [0002] Direct reduced iron (DRI) is an elemental product containing iron obtained by direct reduction of iron ore at a temperature lower than the melting temperature. Direct reduced iron has a stable chemical composition and low impurity content. It is one of the substitutes for scrap steel. It is an indispensable impurity diluent for electric furnace smelting pure steel and high-quality steel. It is a high-quality coolant for converter steelmaking. missing raw materials. Direct reduced iron has been listed as one of the main directions for the development of my country's iron and steel industry. [0003] At present, the methods of industrial production of direct reduced iron are mainly divided into two categories: gas-based method and coal-based method. About 76% of the world's d...

Claims

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Application Information

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IPC IPC(8): C21B13/02
CPCY02P10/143
Inventor 吴道洪李志远
Owner SHENWU TECH GRP CO LTD
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