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Capacitance detection system and capacitance detection method based on machine vision

A capacitance detection and machine vision technology, used in instruments, measuring devices, measuring electrical variables, etc., can solve problems such as lead bar scratches, blistering, casing length, etc.

Active Publication Date: 2014-05-21
XIANGNONG INTELLIGENT TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the production and preparation process, various defects of capacitors include: scratches on lead rods, cracked sleeves, blisters, scratches, scratches, exposed aluminum shells, expansion, reverse rubber plugs, rubber plug protrusions, tilting, pill sticks Problems such as exposure, long casing, turned-up casing, poor sealing, bad casing cutting, rubber plug damage, dirty packaging, etc.
There are only a few applications of machine vision technology in the field of capacitance detection. For example, Chinese patent CN102401800A discloses a high-voltage ceramic capacitor welding quality online inspection equipment based on machine vision, but this equipment cannot integrate the defect detection of the above-mentioned capacitors into one equipment system. In particular, the packaging function and the detection system are integrated into one equipment system to achieve
In the existing technology, there are still secondary damages caused by handling and discharging after capacitance detection, and the technical problems of low single-capacitance detection efficiency

Method used

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  • Capacitance detection system and capacitance detection method based on machine vision
  • Capacitance detection system and capacitance detection method based on machine vision
  • Capacitance detection system and capacitance detection method based on machine vision

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0082] Such as figure 1 As shown, the capacitance detection system of Embodiment 1 includes a material inlet subsystem, a conveyor belt system, a closed optical chamber system, an electrical installation box system, a man-machine interface subsystem, and an automatic box packing subsystem. Among them, the material inlet subsystem includes the material bin, the vibrating material tray and the capacitor angle adjustment device; the conveyor belt system includes the device conveyor belt system, the device rotating table (smc production), and the material feeding and grabbing device; the optical room includes the optical image acquisition system, the optical room clean Cooling exhaust system, air purification FFU system; electrical installation box includes system power pool, algorithm main control subsystem, motion control subsystem. The device conveyor belt system includes five parts: the conveyor belt for the inlet part, the side defect detection conveyor belt, the bottom defec...

Embodiment 2

[0116] Different from Example 1, as Figure 22 As shown, it also includes an automatic boxing subsystem, which is based on (1) the number of layers of capacitors supported by a single box; (2) the number of rows of capacitors per layer; (3) the number of columns of capacitors per layer; (4) the number of capacitors diameter and height. And other parameters are automatically calculated to control the operating scale parameters of the motion system.

Embodiment 3

[0118] It is a capacitance detection method based on machine vision, including:

[0119] Capacitance sorting step, enter the lower system from the vertical direction of the vibrating tray;

[0120] Device size discrimination step, this step is to use an industrial camera to collect the size of the capacitor to be measured, including whether the height and diameter are consistent with the predetermined value, and automatically reject those that do not match; the specific implementation process is as follows: a. The photoelectric sensor placed on the capacitor conveyor belt , the capacitance is detected, and the photoelectric sensor returns the effective signal to the control system; b. The control system sends a corresponding control signal to control the light source and camera of the size discrimination subsystem for data collection; c. The image data is sent back to the image processing platform; d. The image processing platform judges whether the current capacitor size is q...

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PUM

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Abstract

The invention relates to a capacitance detection system which comprises a feeding inlet subsystem, a conveyer belt system, an optical chamber system and an electronic installation box system, wherein the optical chamber comprises an optical image acquisition system, an optical chamber cleaning cooling ventilation system and an air purification FFU (Fan Filter Unit) system; the conveyer belt system comprises a device conveyer belt system and a device rotation table; the electronic installation box system comprises a power supply tank, an algorithm main control subsystem and a motion control PLC (Programmable Logic Controller) subsystem; the feeding inlet subsystem comprises a feeding grasping device, a material cabin, a vibration disc and a capacitance angle adjusting device. The capacitance detection system integrates the packaging function and a detection system into one equipment system, an automatic conveying and pin correcting system at the front end of the equipment is canceled, secondary damage caused by material movement after capacitance detection is avoided, the single capacitance detection efficiency is 40-50 / minute, and the capacitance detection efficiency is as high as 1.2s for each capacitor, so that manual detection can be completely replaced.

Description

technical field [0001] The invention belongs to the field of machine vision, in particular to a capacitance detection system and method. Background technique [0002] During the production and preparation process, various defects of capacitors include: scratches on lead rods, cracked sleeves, blisters, scratches, scratches, exposed aluminum shells, expansion, reverse rubber plugs, rubber plug protrusions, tilting, pill sticks Problems such as exposure, long casing, turned-up casing, poor sealing, bad casing cutting, rubber plug damage, and dirty packaging. There are only a few applications of machine vision technology in the field of capacitance detection. For example, Chinese patent CN102401800A discloses a high-voltage ceramic capacitor welding quality online inspection equipment based on machine vision, but this equipment cannot integrate the defect detection of the above-mentioned capacitors into one equipment system. It can be realized on the computer, especially the i...

Claims

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Application Information

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IPC IPC(8): G01N21/88G01R27/26G01B11/00
Inventor 苗立刚
Owner XIANGNONG INTELLIGENT TECH CO LTD
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