Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Composite material structural piece and manufacturing method thereof

A technology of composite materials and structural parts, applied in the direction of bridge materials, bridge parts, bridges, etc., can solve the problems of low impact resistance, local instability, reduced bridge bearing capacity, etc., to achieve good lateral strength, good overall stiffness, good The effect of local load-carrying capacity

Active Publication Date: 2014-04-02
ZHUZHOU TIMES NEW MATERIALS TECH
View PDF5 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, they also have their own insurmountable defects: the self-weight load of reinforced concrete bridges is large, which increases the self-weight of the bridge and reduces the bearing capacity that the bridge can provide; steel structure bridges are mostly composed of welding, which is prone to local instability and collapse under impact loads. The problem of local collapse; and these two kinds of bridges are prone to local fractures and weld cracks under fatigue loads, thereby reducing the bearing capacity, stiffness and service life of the bridge structure; at the same time, the reinforced concrete material and Corrosion and deterioration of steel materials will become more and more obvious, resulting in difficulties in bridge maintenance and protection, which not only affects the normal use of bridge structures, but also creates safety hazards to a large extent
The current application of fiber-reinforced composite materials in the domestic bridge field is mainly concentrated in the two fields of pultruded assembled footbridge and pultruded assembled bridge deck. Construction technology, although this structure has the advantages of light weight and corrosion resistance, there are still the following problems: first, its bearing capacity cannot be compared with traditional materials, such as reinforced concrete or steel structures; second, the local impact resistance of this structure Very small, prone to deformation and damage of small parts

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Composite material structural piece and manufacturing method thereof
  • Composite material structural piece and manufacturing method thereof
  • Composite material structural piece and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0052] The present invention also provides a method for preparing a composite material structure, comprising:

[0053] a) Wrap the flexible fiber reinforced material on the surface of the core to form a core covered with the flexible fiber reinforced material;

[0054] b) A plurality of cores covered with flexible fiber reinforced materials are arranged in a grid pattern, injected with adhesive resin and cured to obtain a composite material structure.

[0055] In the present invention, firstly, the flexible fiber reinforced material is coated on the surface of the core body to form a core body whose surface is covered with the flexible fiber reinforced material. The present invention has no special limitation on the coating method. One integral flexible fiber reinforced material can be used to completely cover the surface of the core body, or several flexible fiber reinforced materials can be used to respectively cover several surfaces of the core body, and finally Cover the ...

Embodiment 1~3

[0089] The core body is wrapped with 4 layers of biaxial cloth, and then the 5 core bodies are connected in the transverse direction by overlapping, and the first module is obtained after infusion molding with unsaturated polyester; the two second modules are obtained by using 4 layers of biaxial cloth. One module is wrapped along the longitudinal direction, and the mesh-like spline is obtained after infusion molding with unsaturated polyester, and its size is: length 220mm*height 20mm*width 30mm.

[0090] The universal testing machine of Meters Industrial Systems Co., Ltd. is used to test the performance of the grid-shaped spline, and the results can be found in Figure 4 and Table 3, Figure 4 The force-displacement curves of the grid-shaped splines provided in Examples 1-3 of the present invention, Table 3 shows the dimensions and performance tests of the grid-shaped splines provided in Examples 1-3 of the present invention.

[0091] Table 3 The dimensions and performance ...

Embodiment 4~6

[0095] The core body is wrapped with 4 layers of biaxial cloth, and then several core bodies covered with biaxial cloth are arranged in a grid pattern, and each core body arranged in the longitudinal direction is covered with biaxial cloth. The biaxial cloth Wrap the adjacent surface of each core, the opposite surface of the adjacent surface, and a bottom surface between the adjacent surface and the opposite surface, and the biaxial cloth covers the bottom surface on different planes of the adjacent cores; use biaxial cloth to cover For each core body arranged in a transverse direction, the biaxial cloth covers the adjacent surface of each core body, the opposite surface of the adjacent surface, and a bottom surface between the adjacent surface and the opposite surface, and the biaxial cloth covers the adjacent core body The bottom surface on different planes is infused with unsaturated polyester to obtain a grid-like spline, and its size is: length 220mm*height 20mm*width 30mm...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
bending strengthaaaaaaaaaa
bending strengthaaaaaaaaaa
bending strengthaaaaaaaaaa
Login to View More

Abstract

The invention provides a composite material structural piece which comprises a plurality of core bodies and flexible fiber reinforcing materials, wherein the plurality of core bodies are distributed in a grid-shaped manner; the surfaces of the core bodies are wrapped with the flexible fiber reinforcing materials; the flexible fiber reinforcing materials on the surfaces of adjacent core bodies are connected. The invention further provides a manufacturing method of the composite material structural piece. Experimental result shows that the fracture load of the composite material structural piece which is made from PVC (Polyvinyl Chloride) foam as the core bodies, double-axis fiber cloth as the flexible fiber reinforcing materials and unsaturated polyester and curing agent M50 as gluing resins can be greater than 2.500N, the bending elasticity modulus can be greater than 4,000MPa, and the bending strength can be greater than 45MPa.

Description

technical field [0001] The invention belongs to the technical field of composite materials, and in particular relates to a composite material structural part and a preparation method thereof. Background technique [0002] At present, bridges are mostly reinforced concrete bridges or steel structure bridges. As long-span highway bridges and railway bridges, reinforced concrete bridges and steel structure bridges can bear large loads and provide large spans, which have undeniable advantages. However, they also have their own insurmountable defects: the self-weight load of reinforced concrete bridges is large, which increases the self-weight of the bridge and reduces the bearing capacity that the bridge can provide; steel structure bridges are mostly composed of welding, which is prone to local instability and collapse under impact loads. The problem of local collapse; and these two kinds of bridges are prone to local fractures and weld cracks under fatigue loads, thereby redu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): E01D19/12E01D19/00E01D101/40
Inventor 袁渐超任司南熊皓杜玉升刘保良
Owner ZHUZHOU TIMES NEW MATERIALS TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products